Synchronous wheel slip strategy for a locomotive governor

• US 4,924,395 A
• Filed: 04/13/1989
• Issued: 05/08/1990
• Est. Priority Date: 04/13/1989
• Status: Expired due to Term

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Richardson, Joseph W. Jr., Earleson, Walter E., Evans, Raymond G.
• Primary Examiner(s): Black, Thomas G.
• Application Number:
  US07/337,514
• Time in Patent Office: 390 Days
• Field of Search: 364/426.02, 364/426.03, 364/426.05, 180/197, 303/100, 303/94, 303/109, 318/52, 246/182 A
• US Class Current: 701/71
• CPC Class Codes: B60L 2200/26 Rail vehicles
• CPC Class Codes: B60L 2220/14 Synchronous machines
• CPC Class Codes: B60L 3/10 Indicating wheel slip ; Correction of wheel slip
• CPC Class Codes: B60T 8/1705 for rail vehicles
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility

Abstract

Synchronous wheel slip control is desirable in a locomotive having wheels driven by at least one traction motor which receives power from an engine driven generator. Wheel slip control in known systems involves increased cost and complexity resulting from sensors required to determine an actual locomotive speed. In the subject invention a microprocessor under software control is used to detect and control synchronous wheel slip. Generator current and voltage are measured and used in an empirical relationship to calculate an actual locomotive speed. A first-order-lag of the actual locomotive speed is calculated and compared to the calculated locomotive speed. If the compared values differ by more than a preselected reference a synchronous slip condition exists and the generator power is reduced by a preselected magnitude. The generator power is incrementally reduced until the synchronous slip condition is no longer detected. The cost of controlling wheel slip is reduced since no sensors are required for detecting actual locomotive speed.

Claims

1. An apparatus for controlling synchronous wheel slip of a locomotive having at least one electric traction motor powered by an engine-generator unit of the type having a field current controller, comprising:

a current sensing means for detecting a current produced by said engine-generator unit and producing a current signal responsive to said detected current;

a voltage sensing means for detecting a voltage produced by said engine-generator unit and producing a voltage signal responsive to said detected voltage; and

,

a processor means for receiving said produced current and voltage signals, processing said produced current and voltage signals to produce a calculated wheel speed signal indicative of the actual locomotive wheel speed, processing said calculated wheel speed signal to produce a lagged wheel speed signal, deriving a difference signal in response to a difference between said calculated and lagged wheel speed signals, and delivering a control signal to said field current controller in response to said difference signal being greater than a first preselected reference signal in order to reduce wheel slip.

2. The apparatus set forth in claim 1, wherein the power produced by said engine-generator unit is controllably modified in response to said field current controller receiving said control signal.

3. The apparatus set forth in claim 2, wherein the power produced by said engine-generator unit is controllably modified such that said difference signal is reduced to a magnitude less than said first preselected reference signal.

4. The apparatus set forth in claim 1, wherein said processor means includes a memory, said memory having stored therein a formula including empirically derived constants associated with a given engine-generator unit and traction motor combination for calculating a locomotive wheel speed as a function of said produced current and voltage signal.

5. The apparatus set forth in claim 1, wherein during the production of said calculated wheel speed signal, said processing means:

produces a product signal in response to a product of said produced current signal and a first predetermined constant;

produces a sum signal in response to a sum of said product signal and a second predetermined constant; and

,

produces said calculated wheel speed signal in response to a quotient of said produced voltage signal divided by said sum signal.

6. The apparatus set forth in claim 1, including:

a power selector having a plurality of power settings;

a selector sensing means for producing a power signal in response to the position of said power selector;

a desired speed calculator means for receiving said power signal and producing a desired engine speed signal in response to said power signal;

a speed sensing means for producing a actual engine speed signal in response to the speed of said engine;

a speed summer means for receiving said actual and desired engine speed signals and producing a speed error signal in response to a difference between said actual and desired engine speed signals;

a speed controller means for receiving said speed error signal and producing a rack setting signal in response to said speed error signal;

a rack controller means for receiving said rack setting signal and controlling engine speed in response to said rack setting signal;

a rack sensing means for producing a measured rack signal in response to the position of said rack controller means;

a synchronous wheel slip controller means for receiving said produced current and voltage signals, processing said produced current and voltage signals to produce said difference signal, and producing a wheel slip voltage limit signal in response to said difference signal being greater than said first preselected magnitude;

a desired rack calculator for receiving said wheel slip voltage limit, produced voltage, and actual engine speed signals and processing said received signals to produce a desired rack signal;

a rack summer means for receiving said desired and actual rack signals and producing a rack error signal in response to a difference between said desired and actual rack signal; and

,

a control signal calculator means for receiving said rack error signal and processing said rack error signal to produce said control signal.

7. The apparatus set forth in claim 6, wherein said processor means includes a memory, said memory having stored therein a formula including empirically derived constants associated with a given engine-generator unit and traction motor combination for calculating said control signal as a function of said rack error signal, the time rate of change of the rack error signal and the integral of several rack error signals.

8. The apparatus set forth in claim 7, wherein the power produced by said engine-generator unit is controllably modified in response to said field current controller receiving said control signal such that said rack error signal is reduced to zero.

9. The apparatus set forth in claim 6, wherein said synchronous wheel slip controller means produces a slip flag signal in response to said difference signal being greater than said first preselected reference signal.

10. The apparatus set forth in claim 9, wherein said synchronous wheel slip controller means sets a reference wheel speed signal equal to said lagged wheel speed signal in the absence of said slip flag signal.

11. The apparatus set forth in claim 10, wherein said synchronous wheel slip controller means:

cancels said slip flag signal in response to said difference signal being less than or equal to said first preselected reference signal; and

,

cancels said slip flag signal in response to said calculated wheel speed signal being less than or equal to a sum of said reference wheel speed signal and a second preselected reference signal and said lagged wheel speed signal being less than or equal to a sum of said reference wheel speed signal and said second preselected reference signal.

12. The apparatus set forth in claim 6, wherein said desired rack calculator means produces a voltage limit signal in response to said power signal and limits a final voltage limit signal to the lesser of said voltage limit and wheel slip voltage limit signals.

13. The apparatus set forth in claim 12, wherein said desired rack calculator produces a first quotient signal in response to the quotient of said final voltage limit signal divided by said produced voltage signal, produces a current limit signal in response to said power signal, produces a second quotient signal in response to the quotient of said current limit signal divided by said produced current signal, produces a first preliminary rack signal in response to said engine speed signal, produces a second preliminary rack signal in response to the product of said measured rack signal and said first quotient signal, produces a third preliminary rack signal in response to the product of said measured rack signal and said second quotient signal, and limits said desired rack signal to the lesser of said preliminary rack signals.

14. A method for controlling wheel slip of a locomotive having at least one electric traction motor powered by an engine-generator unit of the type having a field current control, comprising the steps of:

detecting a current produced by said engine-generator unit and producing a current signal responsive to said detected current;

detecting a voltage produced by said engine-generator unit and producing a voltage signal responsive to said detected voltage;

processing said produced current and voltage signals to produce a calculated wheel speed signal indicative of the actual locomotive wheel speed;

processing said calculated wheel speed signal to produce a lagged wheel speed signal indicative of a first-order-lag of said calculated wheel speed signal;

deriving a difference signal in response to a difference between said calculated and lagged wheel speed signals; and

,

delivering a control signal to said field current controller in response to said difference signal being greater than a first preselected reference signal in order to reduce wheel slip.

15. The method set forth in claim 14, including producing a slip flag signal in response to said difference signal being greater than said first preselected reference signal.

16. The method set forth in claim 15, wherein a reference wheel speed signal is set to said lagged wheel speed signal in the absence of said slip flag signal.

17. The method set forth in claim 16, including:

cancelling said slip flag signal in response to said difference signal being less than or equal to said first preselected reference signal; and

,

cancelling said slip flag signal in response to said calculated wheel speed signal being less than or equal to the sum of said reference wheel speed signal and a second preselected reference signal and said lagged wheel speed signal being less than or equal to the sum of said reference wheel speed signal and said second preselected reference signal.

18. The method set forth in claim 14, wherein producing said calculated wheel speed signal includes:

producing a product signal in response to a product of said produced current signal and a first predetermined constant signal;

producing a sum signal in response to a sum of said product signal and a second predetermined constant; and

,

producing said calculated wheel speed signal in response to a quotient of said produced voltage signal divided by said sum signal.

19. The method set forth in claim 18 wherein said predetermined constants are empirically derived and selected in response to the magnitudes of said produced current and voltage signals.

20. An apparatus for controlling wheel slip in a locomotive of the type having at least one electric traction motor powered by an engine-generator unit, comprising:

a power selector having a plurality of selectable positions;

a selector sensing means for producing a power signal in response to the position of said power selector;

a desired speed calculator means for receiving said power signal and producing a desired engine speed signal in response to said power signal;

a speed sensing means for producing a actual engine speed signal in response to the speed of said engine;

a speed summer means for receiving said actual and desired engine speed signals and producing a speed error signal in response to a difference between said actual and desired engine speed signals;

a speed controller means for receiving said speed error signal and producing a rack setting signal in response to said speed error signal;

a rack controller means for receiving said rack setting signal and controlling engine speed in response to said rack setting signal;

a rack sensing means for producing a measured rack signal in response to the position of said rack controller means;

a current sensing means for detecting a current produced by said engine-generator unit and producing a current signal responsive to said detected current;

a voltage sensing means for detecting a voltage produced by said engine-generator unit and producing a voltage signal responsive to said detected voltage;

a synchronous wheel slip controller for receiving said produced current and voltage signals, producing a product signal in response to a product of said produced current signal and a first predetermined constant, producing a sum signal in response to a sum of said product signal and a second predetermined constant, producing a calculated wheel speed signal indicative of the actual locomotive wheel speed in response to a quotient of said voltage signal divided by said sum signal, processing said calculated wheel speed signal to produce a lagged wheel speed signal, and producing a wheel slip voltage limit signal in response to a difference between said calculated and lagged wheel speed signals being greater than a preselected reference;

a desired rack calculator for receiving said wheel slip voltage limit, produced voltage and actual engine speed signals and processing said received signals to produce a desired rack signal;

a control signal calculator means for receiving said desired and actual rack signals and producing a control signal in response to a difference between said desired and actual rack signals; and

,

a field current controller for receiving said control signal and controlling the power produced by said generator in response to said control signal.