Lawn mower blade assembly

• US 4,924,665 A
• Filed: 12/19/1988
• Issued: 05/15/1990
• Est. Priority Date: 12/19/1988
• Status: Expired due to Fees

• Current Assignee: Gilbert O. Crosley
• Original Assignee: Gilbert O. Crosley
• Inventors: Crosley, Gilbert O.
• Primary Examiner(s): Massie, IV, Jerome W.
• Assistant Examiner(s): Bagnell, David J.
• Application Number:
  US07/286,033
• Time in Patent Office: 512 Days
• Field of Search: 56/295, 56/255, 56/12.7, 56/320.2
• US Class Current: 56/295
• CPC Class Codes: A01D 34/416 Flexible line cutters
• CPC Class Codes: A01D 34/73 Cutting apparatus

Abstract

The blade assembly comprises a circular rotor body with an axial bore for attachment to a motor shaft of a lawn mower and a plurality of spaced cutting elements are attachable adjacent the rim of the body. The rotor body has a plurality of radially elongated passageways near the rim wherein cutting elements, formed as hook members, are positioned. The cutting elements have a radially extending leg for cutting grass and are generally pivotable when so mounted. The passageways are formed with respect to the dimensions of the cutting element to allow limited movement in the vertical direction. Another plurality of passageways are circular in shape and are formed very close to the rotary body rim to allow for greater vertical movement of the cutting elements installed therein to enhance its passage over uncuttable obstacles encountered in operation and thereby reduce the damage done to the cutting element.

Claims

1. An improved lawn mower blade assembly adapted to rotate in a substantially horizontal plane about a vertically-disposed motor shaft of a lawn mower comprising an enlarged circular rotor body having means for attachment to a motor shaft of a lawn mower and a smooth circular rim adapted to be spaced from a housing of a lawn mower, a plurality of spaced cutting elements projecting radially outwardly from said rim during normal rotation of said rotor body for a motor of a lawn mower, pivot means between each said element and adjacent said rim for freely mounting each said scutting element for unobstructed pivotable movement of each said element during normal rotation of said rotor body whereby uncuttable obstructions encountered by said cutting elements causes said elements to freely move upwardly and/or rearwardly about said pivot means, said elements being disposable entirely inboard of said rim when said rim is not rotating and during encounter with uncuttable obstructions, said pivot means including a plurality of spaced passageways in said rotor body and adjacent said rim thereof, each said cutting element being elongated and having opposite end portions, one of said end portions including a hook member, said hook member having a first leg and a second leg and a connecting portion therebetween, said second leg being substantially greater in length than said first leg and extending radially outwardly from said rim when said connecting portion of said hook member is disposed through respective said passageway and said rotor body is being rotated, said pivot means including said connecting portion of said hook member.

2. In the lawn mower blade assembly of claim 1 wherein each of said cutting elements is a rigid member.

3. In the lawn mower blade assembly of claim 1 wherein each of said cutting elements is a cylindrical member.

4. In the lawn mower blade assembly of claim 1 wherein each of said cutting elements is formed of a unitary spring wire.

5. An improved lawn mower blade assembly adapted to rotate in a substantially horizontal plane about a vertically disposed motor shaft of a lawn mower comprising an enlarged circular rotor body having means for attachment to a motor shaft of a lawn mower and a smooth circular rim adapted to be spaced from a housing of a lawn mower, said rotor body further having an upper surface and a smooth planar lower surface having no downwardly extending protuberances, a plurality of spaced cutting elements each having a hook portion and projecting radially outwardly from said rim during normal rotation of said rotor body by a motor of a lawn mower, pivot means between each said element and adjacent said rim for freely mounting each said cutting element for unobstructed pivotable movement of each said element during normal rotation of said rotor body whereby uncuttable obstructions encountered by said cutting elements causes said elements to freely move about said pivot means, said pivot means consisting of a plurality of spaced passageways in said rotor body and adjacent said rim and a respective said hook portion of each said cutting element disposed in respective said passageway, each said cutting element being a rigid member, said elements being disposable entirely inboard of said rim when said rim is not rotating and during encounter with uncuttable obstructions.

6. In the lawn mower blade assembly of claim 5 wherein each of said cutting elements is a unitary cylindrical spring wire.

7. In the lawn mower blade assembly of claim 5 wherein said rotor body has a plurality of spaced air passageways therethrough for creating a suction for the grass cut by said cutting elements upwardly and outwardly through an opening in a housing of a lawn mower when said rotor body is being rotated.

8. In the lawn mower blade assembly of claim 7 wherein said rotor body further includes a plurality of spaced air fins on said upper surface adjacent said air passageways for directing air flow in a housing of a lawn mower upwardly and outwardly through an opening in a housing of a lawn mower when said rotor body is being rotated.

9. In the lawn mower blade assembly of claim 8 wherein each said fin is an upwardly inclined member positioned forwardly of respective said air passageways with respect to the direction of rotation of said rotor body, said fins directing air adjacent said upper surface of said rotor body upwardly for creating a lower pressure above said rotor body with respect to the air pressure below thereby creating an upwardly directed suction for increasing the flow of air and cut grass, said fins being displaced angularly rearward in plan from alignment with the radius of said rotor body with respect to the direction of rotation of said rotor body.

10. An improved lawn mower blade assembly adapted to rotate in a substantially horizontal plane about a vertically-disposed motor shaft of a lawn mower comprising an enlarged circular rotor body having means for attachment to a motor shaft of a lawn mower and a smooth circular rim adapted to be spaced from a housing of a lawn mower, a plurality of spaced cutting elements projecting radially outwardly from said rim during normal rotation of said rotor body by a body of a lawn mower, pivot means between each said element and adjacent said rim for freely mounting each said cutting element for unobstructed pivotable movement of each said element during normal rotation of said cutting elements causes said elements to freely move about said pivot means, said pivot means including a plurality of spaced passageways in said rotor body and adjacent said rim thereof, each said cutting element being elongated and having opposite end portions, one of said end portions including a hook member, said hook member having a first leg and a second leg, said second leg being substantially greater in length than said first leg and extending radially outwardly from said rim when said hook member is disposed through respective said passageway and said rotor body is being rotated, said hook member being disposed with said first leg above said rotor body and said second leg below said rotor body, said legs being disposed substantially horizontally when said rotor body is rotated.

11. In the lawn mower blade assembly as in claim 10 wherein said rotor body includes an upper surface, said first leg engaging said upper surface of said rotor body when said rotor body is at rest for limiting the downward position of said other end portion of said cutting element to be above ground thereby positioning said second leg at an acute angle with respect to the plane of rotation of said rotor body.

12. An improved lawn mower blade assembly adapted to rotate in a substantially horizontal plane about a vertically-disposed motor shaft of a lawn mower comprising an enlarged circular rotor body having means for attachment to a motor shaft of a lawn mower and a smooth circular rim adapted to be spaced from a housing of a lawn mower, a plurality of spaced cutting elements projecting radially outwardly from said rim during normal rotation of said rotor body by a motor of a lawn mower, pivot means between each said element and adjacent said rim for freely mounting each said cutting element during normal rotation of said rotor body whereby uncuttable obstructions encountered by said cutting elements causes said elements to freely move about said pivot means, said pivot means including a plurality of spaced passageways in said rotor body and adjacent said rim thereof, each said cutting element being elongated and having opposite end portions, one of said end portions including a hook member, said hook member having a first leg and a second leg, said second leg being substantially greater in length than said first leg and extending radially outwardly from said rim when said hook member is disposed through respective said passageway and said rotor body is being rotated, said hook member including a connecting leg between said first and second legs and being sufficiently long to allow said second leg to be inclined upwardly from the plane of rotation of said rotor body for enhancing passage of said second leg over an object encountered by said cutting element to minimize damage to said second leg.

13. An improved lawn mower blade assembly adapted to rotate in a substantially horizontal plane about a vertically-disposed motor shaft of a lawn mower comprising an enlarged circular rotor body having means for attachment to a motor shaft of a lawn mower and a smooth circular rim adapted to be spaced from a housing of a lawn mower, a plurality of spaced cutting elements projecting radially outwardly from said rim during normal rotation of said rotor body by a motor of a lawn mower, pivot means between each said element and adjacent said rim for freely mounting each said cutting element during normal rotation of said rotor body whereby uncuttable obstructions encountered by said cutting elements causes said elements to freely move about said pivot means, said pivot means including a plurality of spaced passageways in said rotor body and adjacent said rim thereof, each said cutting element being elongated and having opposite end portions, one of said end portions including a hook member, said hook member having a first leg and a second leg, said second leg being substantially greater in length than said first leg and extending radially outwardly from said rim when said hook member is disposed through respective said passageway and said rotor body is being rotated, said passageway being radially elongated for allowing radial movement of said hook member while said first leg of said hook member is positioned through said passageway without material deformation of said hook member.

14. An improved lawn mower blade assembly adapted to rotate in a substantially horizontal plane about a vertically-disposed motor shaft of a lawn mower comprising an enlarged circular rotor body having means for attachment to a motor shaft of a lawn mower and a smooth circular rim adapted to be spaced from a housing of a lawn mower, a plurality of spaced cutting elements projecting radially outwardly from said rim during normal rotation of said rotor body by a body of a lawn mower, pivot means between each said element and adjacent said rim for freely mounting each said cutting element during normal rotation of said rotor body whereby uncuttable obstructions encountered by said cutting elements causes said elements to freely move about said pivot means, said pivot means including a plurality of spaced passageways in said rotor body and adjacent said rim thereof, each said cutting element being elongated and having opposite end portions, one of said end portions including a hook member, said hook member having a first leg and a second leg, said second leg being substantially greater in length than said first leg and extending radially outwardly from said rim when said hook member is disposed through respective said passageway and said rotor body is being rotated, said cutting elements being formed of a unitary spring wire, said first leg being displaced angularly in plan from vertical alignment from said second leg to provide an increased entranceway between said legs to allow said first leg to be positioned through said passageway without material deformation of said hook member.

15. An improved lawn mower blade assembly adapted to rotate in a substantially horizontal plane about a vertically disposed motor shaft of a lawn mower comprising an enlarged circular rotor body having means for attachment to a motor shaft of a lawn mower and a smooth circular rim adapted to be spaced from a housing of a lawn mower, said rotor body further having an upper surface and a smooth planar lower surface having no downwardly extending protuberances, a plurality of spaced cutting elements projecting radially outwardly from said rim during normal rotation of said rotor body by a motor of a lawn mower, pivot means between each said element and adjacent said rim for freely mounting each said cutting element for unobstructed pivotable movement of each said element during normal rotation of said rotor body whereby uncuttable obstructions encountered by said cutting elements causes said elements to freely move about said pivot means, each said cutting element being a rigid member, said pivot means including a plurality of spaced passageways in said rotor body and adjacent said rim thereof, each said cutting element being elongated and having opposite end portions, one of said end portions including a hook member having a first leg and a second leg, said second leg being substantially greater in length than said first leg, and further having a connecting leg between said first and second legs, each said passageway being radially elongated and having an inner wall, an outer wall, and two side walls, said connecting leg disposed substantially vertically against said outer wall when said rotor body is being rotated for positioning said first and second legs substantially horizontally when said rotor body is rotated, said second leg extending radially outwardly from said rim.

16. In the lawn mower blade assembly as in claim 15 wherein said first leg engages said upper surface of said rotor body when said rotor body is at rest for limiting the downward position of said other end portion of said cutting element to be above ground thereby positioning said second leg at an acute angle with respect to the plane of rotation of said rotor body.

17. In the lawn mower blade assembly of claim 15 wherein said connecting leg being sufficiently long to allow said second leg to be inclined upwardly from the plane of rotation of said rotor body for enhancing passage of said second leg over an object encountered by said cutting element to minimize damage to said second leg.

18. An improved lawn mower blade assembly adapted to rotate in a substantially horizontal plane about a vertically disposed motor shaft of a lawn mower comprising an enlarged circular rotor body having means for attachment to a motor shaft of a lawn mower and a smooth circular rim adapted to be spaced from a housing of a lawn mower, said rotor body further having an upper surface and a smooth planar lower surface having no downwardly extending protuberances, a plurality of spaced cutting elements projecting radially outwardly from said rim during normal rotation of said rotor body by a motor of a lawn mower, pivot means between each said cutting element for unobstructed pivotable movement of each said element during normal rotation of said rotor body whereby uncuttable obstructions encountered by said cutting elements causes said elements to freely move about said pivot means, each said cutting element being a rigid member, said first leg being displaced angularly in plan from vertical alignment from said second leg to allow said first leg to be positioned through said passageway without material deformation of said hook member.

19. An improved lawn mower blade assembly adapted to rotate in a substantially horizontal plane about a vertically disposed motor shaft of a lawn mower comprising an enlarged circular rotor body having means for attachment to a motor shaft of a lawn mower and a smooth circular rim adapted to be spaced from a housing of a lawn mower, said rotor body further having an upper surface and a smooth planar lower surface having no downwardly extending protuberances, a plurality of spaced cutting elements projecting radially outwardly from said rim during normal rotation of said rotor body by a motor of a lawn mower, pivot means between each said element and adjacent said rim for freely mounting each said cutting element for unobstructed pivotable movement of each said element during normal rotation of said rotor body whereby uncuttable obstructions encountered by said cutting elements causes said elements to freely move about said pivot means, each said cutting element being a rigid member, said pivot means including a plurality of spaced radially elongated first passageways in said rotor body and adjacent said rim thereof and a plurality of spaced circular second passageways in said rotor body and adjacent said rim thereof, said first passageways disposed remote from said rim with respect to said second passageways, each said cutting element being elongated and having opposite end portions, one of said end portions including a hook member having a first leg and a second leg, said second leg being substantially greater in length than said first leg, said first leg engaging said upper surface of said rotor body when said cutting element is disposed within respective said first passageway and said rotor body is not being rotated for limiting the downward position of said other end portion of said cutting element, further including a connecting leg between said first and second legs, said connecting leg being sufficiently long to allow said second leg to be inclined upwardly from the plane of rotation of said rotor body, said second leg being allowed to be inclined upwardly a greater distance when said cutting element is disposed within said second passageway than when said cutting element is disposed within said first passageway for enhancing passage of said second leg over an object encountered by said cutting element to minimize damage to said second leg.