Motor field winding with intermediate tap

• US 4,926,079 A
• Filed: 10/17/1988
• Issued: 05/15/1990
• Est. Priority Date: 10/17/1988
• Status: Expired due to Term

• Current Assignee: One World Technologies (Techtronic Industries Company Limited)
• Original Assignee: Ryobi Motor Products Incorporated (Techtronic Industries Company Limited)
• Inventors: Peot, David G., Niemela, Paul
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): JONES, JUDSON
• Application Number:
  US07/258,884
• Time in Patent Office: 575 Days
• Field of Search: 310/71, 310/189, 310/179, 310/200, 336/116, 336/137, 336/143, 336/149, 336/150, 439/391, 439/393, 439/426
• US Class Current: 310/71
• CPC Class Codes: H02K 15/095 by laying conductors around salient poles
• CPC Class Codes: H02K 3/522 for generally annular cores with salient poles
• CPC Class Codes: Y10S 174/19 in a dynamo-electric machine

Abstract

A field assembly for a motor includes a connecting terminal for making electrical contact with a point intermediate the ends of a field winding. A terminal board configuration provides pocket portions for engaging a turn of the winding, including the intermediate contact point, and for retaining the turn of the winding fixed relative to the assembly. The turn is brought out during a winding process and is engaged by one or more of the pocket portions. A frictional terminal is inserted into one of the pocket portions to provide frictional electrical connection to the intermediate point. The terminal boards are each configured to have a plurality of pocket portions. Pocket portions engaging and providing electrical contact with ends of the winding are arranged on terminal boards mounted on one end of the assembly. Pocket portions engaging and provicing electrical contact with the intermediate point on the winding are arranged on a terminal board mounted on an opposite end of the assembly.

Claims

1. In a field assembly of a motor having a lamination stack, a winding of magnet wire, and a terminal board structure including at least a pair of pockets for receiving ends of said winding and for receiving terminal means for making electrical contact with said ends, the improvement comprising:

intermediate contacting means located on said terminal board structure for making contact with said wire on an intermediate turn between said ends of said winding, including

gripping means for gripping a portion of said intermediate turn without severing same and

contact means for providing electrical contact to said portion of said intermediate turn of said winding,

wherein said terminal board structure comprises first and second terminal boards mounted to respective opposite ends of said lamination stack, said pair of pockets being located on one of said first and second terminal boards and said intermediate contacting means being located on the other of said first and second terminal boards.

2. The improvement as recited in claim 1, wherein said field assembly further comprises at least a second winding of magnet wire, said terminal board structure comprising a third terminal board including another pair of pockets for receiving ends of said second winding and for receiving additional terminal means for making electrical contact with said ends of said second winding.

3. The improvement as recited in claim 1, wherein said contact means comprises a further pocket on said terminal board structure for receiving a frictional contacting means for frictionally providing said electrical contact to said portion of said intermediate turn.

4. The improvement as recited in claim 3, wherein said gripping means comprises an additional pair of pockets including said further pocket, each of said additional pockets including frictional engaging means for frictionally engaging said portion of said intermediate turn thereby to maintain said portion of said intermediate turn fixed relative to said field assembly.

5. The improvement as recited in claim 4, wherein said frictional engaging means comprises a slot in each of said additional pockets.

6. The improvement as recited in claim 4, wherein said frictional engaging means comprises terminal means in each of said additional pockets, each said terminal means comprising a slot for frictionally engaging said portion of said intermediate turn,

at least one of said terminal means comprising an intermediate lead connected thereto for electrically contacting said portion of said intermediate turn engaged thereby.

7. The improvement as recited in claim 1, further comprising a protruding boss for mounting said terminal board structure to said lamination stack.

8. A field assembly for a motor, comprising:

a pair of windings of magnet wire;

a stack of laminations forming a body of said assembly; and

a plurality of terminal boards mounted to said stack of laminations,

each of said terminal boards having at least a pair of pocket portions for providing electrical contact to said windings,

each of said windings having wire ends retained in a separate ones of said pocket portions for contacting terminal leads, and

an intermediate terminal lead connected to one of said windings at a point intermediate the ends thereof,

said one of said windings having a turn thereof including said intermediate point retained by at least one of said pocket portions,

said one of said pocket portions retaining said turn including a frictional connector for making frictional electrical contact between said intermediate terminal lead and said intermediate point without severing the turn including the intermediate point,

wherein said pocket portions of at least one of said terminal boards is mounted on one end of said stack of laminations and includes terminal connectors therein for making electrical contact between said wire ends of said windings and respective terminal leads therefor, and

said one of said pocket portions retaining said turn including said intermediate point forms part of a terminal board which is mounted on the end of said stack of laminations opposite to said one end of said stack of laminations.

9. A field assembly as recited in claim 8, wherein said plurality of terminal boards consists of four terminal boards, each having only a pair of pocket portions thereon,

first and second ones of said four terminal boards being mounted on said one end of said stack of laminations for providing terminal leads contacting said wire ends of said pair of windings,

third and fourth ones of said four terminal boards being mounted on said opposite end of said stack of laminations,

said one of said windings having said turn thereof including said intermediate point retained by said pair of pocket portions of said third one of said four terminal boards.