Method and apparatus for explosion protection of plants, pipelines and the like by pressure monitoring

• US 4,928,255 A
• Filed: 05/09/1989
• Issued: 05/22/1990
• Est. Priority Date: 03/05/1986
• Status: Expired due to Term

• Current Assignee: IRS Industrie Rationalisierungs Systeme GmbH
• Original Assignee: IRS Industrie Rationalisierungs Systeme GmbH
• Inventors: Koch, Reinhold, Brennecke, Hermann, Liere, Horst
• Primary Examiner(s): Lall, Parshotam S.
• Assistant Examiner(s): Dixon, Joseph L.
• Application Number:
  US07/352,667
• Time in Patent Office: 378 Days
• Field of Search: 364/509, 364/505, 364/138, 364/550, 364/551.01, 364/558, 73/36, 73/37, 73/37.8, 73/46, 73/49.1, 73/49.4, 340/577, 340/578, 340/588, 340/611, 340/614, 340/626, 340/288, 250/554
• US Class Current: 700/301
• CPC Class Codes: A62C 3/04 for dust or loosely-baled or loosely-piled materials, e.g. in silos, in chimneys flame traps A62C4/00
• CPC Class Codes: B01J 19/002 Avoiding undesirable reactions or side-effects, e.g. avoiding explosions, or improving the yield by suppressing side-reactions
• CPC Class Codes: B01J 2219/00263 Preventing explosion of the chemical mixture

Abstract

The invention discloses a method and an apparatus for explosion protection of plants, pipelines and the like by monitoring chronologically successive values of the system pressure in the potentially explosive area and by comparing these values with a predetermined pressure threshold, where the exceeding of this pressure threshold is used as a triggering criterion for initiating explosion protection provisions. According to the invention, instead of predetermining a constant value as the pressure threshold, the pressure threshold is updated continuously in accordance with the system pressure prevailing at that time. As a result, the pressure threshold can be set with a smaller safety margin above the system pressure than before. Brightness and temperature thresholds may also be used singly, or together with pressure in any combination in continuous value monitoring.

Claims

1. A method for automatically controlling a system for automatically initiating protective measures for protecting plant facilities, pipelines and the like from fire or an explosion wherein a system parameter reference value is continuously updated to a value which is higher than a currently prevailing mean system parameter value by a safety margin, said method comprising the steps of:

monitoring successive system parameter values in potentially explosive areas;

storing at least some of the successive system parameter values in a memory;

using a series of the stored successive system parameter values obtained over a time interval to determine a means system parameter value;

incrementing said mean system parameter value by said safety margin to define a reference variable;

comparing said monitored successive system parameter values with said reference variable;

continuing the above steps, with the oldest successive system parameter value stored in memory being replaced in said memory by a newer current successive system parameter value to continuously update said mean system parameter value and said reference variable; and

upon said monitored system parameter value exceeding the reference variable, activating a triggering unit to produce a signal which is conducted to a control means for automatically initiating said protective measures.

2. The method defined by claim 1, further wherein said time interval for forming the mean parameter value is chosen from a range of a minimum of 30 milliseconds, preferably 100 milliseconds, to a maximum of 10 seconds, preferably 5 seconds.

3. The method defined by claim 2, further wherein said step of monitoring values of said system parameter occurs at a time interval on the order of one millisecond and at least every 100th to 200th value and at most every 5th to 10th value is stored in said memory.

4. The method defined by claim 1, further wherein said step of monitoring values of said system parameter occurs at a time interval on the order of one millisecond and at least every 100th to 200th value and at most every 5th to 10th value is stored in said memory.

5. The method defined by claim 1, further comprising the step of updating the reference variable for so long as a first derivative of a curve comprised of said successively measured parameter values is below said predetermined parameter threshold value.

6. The method as defined by claim 5, further comprising the additional steps of determining the first derivative of a curve representing successively measured parameter values or a variable proportional thereto and comparing said first derivative with a predetermined value, and further wherein said step of triggering a signal occurs only when both the predetermined value and the predetermined parameter threshold are exceeded.

7. The method defined by claim 1, further comprising the step of updating the reference variable for so long as a second derivative of a curve comprised of said successively measured parameter values is below said predetermined parameter threshold value.

8. The method defined by claim 7, further comprising the step of determining the second derivative of said curve representing said successively measured parameter values or a variable proportional thereto to obtain a test value, comparing said test value with a predetermined test value, and only triggering said signal if the test value and said predetermined system parameter threshold value are exceeded.

9. The method defined by claim 1 further wherein said parameter being monitored is pressure.

10. A method as defined by claim 1, further wherein said parameter being monitored is brightness intensity.

11. A method as defined by claim 1, further wherein said parameter being monitored is temperature.

12. A method for automatically controlling a system for automatically initiating protective measures for protecting plant facilities, pipelines and the like from a fire or an explosion wherein a system parameter threshold value is continuously updated to a value which is higher than a prevailing intermediate system parameter value by a safety margin, said method comprising the steps of:

monitoring successive system parameter values in potentially explosive areas;

storing one of the successive system parameter values in memory;

using said stored successive system parameter value an a later successive system parameter value measured subsequently to form an intermediate system parameter value;

incrementing said intermediate system parameter value by said safety margin to determine said system parameter threshold value;

continuously repeating the above steps with the stored successive system parameter value being replaced by a more recent system parameter value and continuously updating the intermediate system parameter value and the system parameter threshold value; and

upon said monitored system parameter value exceeding the system parameter threshold value, activating a triggering unit to produce a signal which is conducted to a control means for automatically initiating said protective measures.

13. A method as defined by claim 12, further wherein the step of forming the intermediate value is effected in accordance with the formula ##EQU2## where ZW is the old intermediate value, NW is the new parameter value measured later, and n≧

2, in particular 2 to 100.

14. A method as defined by claim 12, further wherein said parameter being monitored is pressure.

15. A method as defined by claim 12, further wherein said parameter being monitored is brightness intensity.

16. A method as defined by claim 12, further wherein said parameter being monitored is temperature.

17. An automatic system for automatically coping with an emergency situation in plant facilities, pipelines and the like wherein a system reference variable is continuously updated to a value which is higher than a prevailing means system parameter value by a safety margin, said system comprising:

sensor means for monitoring successive system parameter values of said system in selected areas, said sensor means being connected to an analog/digital converter arranged to supply signals representing said monitored system parameter values to a control unit and to a comparison means, said control unit supplying at least some of said system parameter values to a memory means for retention in memory and further supplying the monitored system parameter values fed to said memory means to a mean value forming means for calculating a mean value from values fed thereto over a time interval, said means value forming means being connected to a means value incrementing means arranged to increase each said means value supplied to it by said safety margin to create a reference variable, said mean value incrementing means being arranged to supply said reference variable to said comparison means for comparison with said monitored successive system parameter values, said comparison means sending a trigger signal to a triggering means to activate said triggering means upon a monitored system parameter value exceeding said reference variable, and said triggering means automatically producing a signal which is directed to said means for initiating protective provisions for coping with said emergency situation.

18. An apparatus as defined by claim 17, further wherein said comparison means, said control means, said memory, said means for forming mean values, and said mean value incrementing means are comprised by a microprocessor arranged to provide said selectable safety margin.

19. An apparatus as defined by claim 17, further wherein said monitoring means comprises at least one parameter sensor disposed near a potential explosion site and adapted to generate a parameter dependent signal and further to supply said signal to an evaluation unit, said evaluation unit including differentiator means for determining second derivative values of a curve representing successive parameter values, said differentiator means being connected to a first comparator to supply said second derivative values thereto, said further predetermined value being provided to said comparator, an output of the first comparator being connected to an AND element said AND element being further connected to an output of a second comparator to which signals representing said second derivatives of said successive values and the predetermined parameter threshold are supplied, and the output of the AND element is connected to said triggering means.

20. An apparatus as defined by claim 17, further wherein the evaluation unit is a program-controlled microprocessor which is connected via said analog/digital converter to the parameter sensor.

21. An apparatus as defined by claim 17, further wherein the differentiator means comprises a difference former and a memory, the difference former initially determining a signal difference (Δ

p_n =p₂ -p₁) from successive parameter signals (p₁, p₂) and then determining the difference between successive signal differences (Δ

p_n -Δ

p_n-1).

22. An apparatus as defined by claim 17, further wherein a predetermined comparison value for the second derivative of said curve of successive parameter values or for the variable proportional thereto is at least set to zero.

23. An apparatus as defined by claim 17, further wherein said parameter being monitored comprises brightness intensity and said parameter sensor comprises a photosensitive element.

24. An apparatus as defined by claim 17, further wherein said parameter being monitored is temperature and said parameter sensor comprises a temperature sensor.

25. An apparatus as defined by claim, 17, further wherein said parameter being monitored is pressure.

26. An apparatus as defined by claim 17, further wherein each sensor is provided with its own microprocessor.

27. An apparatus as defined by claim 17, further wherein the microprocessors are connected to a central triggering unit at which the operative parameter system being monitored, the safety margin and other functions can be centrally predetermined for all the microprocessors.