Transient electromagnetic method for detecting irregularies on conductive containers having variations in jacket thickness

• US 4,929,896 A
• Filed: 11/21/1989
• Issued: 05/29/1990
• Est. Priority Date: 12/29/1988
• Status: Expired due to Term

• Current Assignee: Atlantic Richfield Company (BP PLC)
• Original Assignee: Atlantic Richfield Company (BP PLC)
• Inventors: Lara, Pedro F.
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): Snow, Walter E.
• Application Number:
  US07/442,426
• Time in Patent Office: 189 Days
• Field of Search: 324/220, 324/221, 324/229, 324/230, 324/231, 324/236, 324/237, 324/238, 324/239, 324/240, 324/241, 324/242, 324/243, 324/71.1, 324/71.2, 324/336, 324/425, 324/654 , 324/720
• US Class Current: 324/240
• CPC Class Codes: G01B 7/06 for measuring thickness measuring during the manufacture of coatings C23C14/54

Abstract

A transient electromagnetic method for detecting irregularities on container walls by measuring wall thickness. The method utilizes a transmitting antenna and separate receiving antennas so as to form a loop-loop configuration. The transmitting antenna induces current into the container wall and the receiving antennas detect the induced current and produce received signals. The distance between the antennas and the container wall can vary, particularly where insulation is interposed therebetween. The variations in antenna distance affects the received signals. The affects are corrected by determining the maximum of the respective received signal and determining the arrival time of the maximum. The maximum and the arrival time are used to determine the thickness of the wall.

Claims

1. A method for detecting irregularities on electrically conductive walls of container means, comprising the steps of:

(a) providing transmitting antenna means and transmitter means connected with said transmitting antenna means;

(b) providing receiving antenna means and receiver means connected with said receiving antenna means;

(c) placing said transmitting antenna means in proximity to that portion of the container means wall which is to be investigated;

(d) placing said receiving antenna means in proximity to the container means wall portion and in proximity to said transmitting antenna means, said receiving antenna means being separated from said transmitting antenna means;

(e) providing an abruptly changing current to said transmitting antenna means from said transmitter means so as to induce current into the container means wall portion;

(f) detecting the presence of and the decay of said induced current in said container means wall portion with said receiving antenna means to produce a received signal, said received signal having an intermediate time range and a late time range, said received signal having a maximum occurring in the intermediate or late time ranges, said received signal having an arrival time which is the time when said maximum occurs;

(g) examining said received signal to determine the maximum of said received signal and examining the received signal to determine the arrival time of said maximum, said maximum and said arrival time providing an indication of the presence or absence of irregularities in said container means wall portion, wherein the presence of irregularities is indicated by a maximum which is greater than a maximum obtained from an irregularity-free container means wall portion.

2. The method of claim 1 wherein said container means wall is provided with a layer of insulation, such that said insulation is interposed between said container means wall portion and said transmitting antenna means and receiving antenna means.

3. The method of claim 2 wherein said irregularities typically occur in bands, said bands lying in a supposed direction, said receiving antenna means being placed relative to said transmitting antenna means so that an imaginary line extending through said receiving and transmitting antenna means is parallel to the supposed direction of said bands.

4. The method of claim 3 wherein plural receiving antenna means are provided and placed in proximity to said transmitting antenna means.

5. A method for detecting irregularities on electrically conductive walls of container means, comprising the steps of:

(a) providing transmitting antenna means and transmitter means connected with said transmitting antenna means;

(b) providing receiving antenna means and receiver means connected with said receiving antenna means;

(c) placing said transmitting antenna means in proximity to that portion of the container means wall which is to be investigated;

(d) placing said receiving antenna means in proximity to the container means wall portion and in proximity to said transmitting antenna means, said receiving antenna means being separated from said transmitting antenna means;

(e) providing an abruptly changing current to said transmitting antenna means from said transmitter means so as to induce current into the container means wall portion;

(f) detecting the presence of and the decay of said induced current in said container means wall portion with said receiving antenna means to produce a received signal, said received signal having an intermediate time range and a late time range, said received signal having a maximum occurring in the intermediate or late time ranges, said received signal having an arrival time which is the time when said maximum occurs;

(g) examining said received signal to determine the maximum of said received signal and examining the received signal to determine the arrival time of said maximum;

(h) comparing said arrival time of said maximum to the arrival times of other maximums of other received signals obtained from other portions of the container means wall;

(i) selecting the maximums of said other received signals that have arrival times similar to said maximum of said investigated container means wall portion, and comparing said maximum of said investigated container means wall portion to the selected maximums of said other portions of the container means wall.

6. The method of claim 5 wherein said container means wall is provided with a layer of insulation, such that said insulation is interposed between said container means wall portion and said transmitting antenna means and receiving antenna means.

7. The method of claim 6 wherein said irregularities typically occur in bands, said bands lying in a supposed direction, said receiving antenna means being placed relative to said transmitting antenna means so that an imaginary line extending through said receiving and transmitting antenna means is parallel to the supposed direction of said bands.

8. The method of claim 7 wherein plural receiving antenna means are provided and placed in proximity to said transmitting antenna means.

9. A method for detecting irregularities on electrically conductive walls of container means, comprising the steps of:

(a) providing transmitting antenna means and antenna means;

(b) providing receiving antenna means and receiver means connected with said receiving antenna means;

(c) placing said transmitting antenna means in proximity to that portion of the container means wall which is to be investigated;

(d) placing said receiving antenna means in proximity to the container means wall portion and in proximity to said transmitting antenna means, said receiving antenna means being separated from said transmitting antenna means;

(e) providing an abruptly changing current to said transmitting antenna means from said transmitter means so as to induce current into the container means wall portion;

(f) detecting the presence of and the decay of said induced current in said container means wall portion with said receiving antenna means to produce a received signal, said received signal having an intermediate time range and a late time range, said received signal having a maximum occurring in the intermediate or late time ranges, said received signal having an arrival time which is the time when said maximum occurs;

(g) determining the maximum and the arrival time of the received signal and comparing the maximum and the arrival time of the received signal to reference maximums and reference arrival times to determine the wall thickness of said container means wall portion, said reference maximums and reference arrival times obtained from reference container means with known wall thicknesses.

10. The method of claim 9 wherein said container means wall is provided with a layer of insulation, such that said insulation is interposed between said container means wall portion and said transmitting antenna means and receiving antenna means.

11. The method of claim 10 wherein said irregularities typically occur in bands, said bands lying in a supposed direction, said receiving antenna means being placed relative to said transmitting antenna means so that an imaginary line extending through said receiving and transmitting antenna means is parallel to the supposed direction of said bands.

12. The method of claim 11 wherein plural receiving antenna means are provided and placed in proximity to said transmitting antenna means.

13. The method of claim 9 wherein said maximum occurs after said received signal changes sign.

14. A method for detecting irregularities on electrically conductive walls of container means, comprising the steps of:

(a) providing transmitting antenna means and transmitter means connected with said transmitting antenna means;

(b) providing receiving antenna means and receiver means connected with said receiving antenna means;

(c) placing said transmitting antenna means in proximity to that portion of the container means wall which is to be investigated;

(d) placing said receiving antenna means in proximity to the container means wall portion and in proximity to said transmitting antenna means, said receiving antenna means being separated from said transmitting antenna means;

(e) providing an abruptly changing current to said transmitting antenna means from said transmitter means so as to induce current into the container means wall portion;

(f) detecting the presence of and the decay of said induced current in said container means wall portion with said receiving antenna means to produce a received signal, said received signal having an initial portion occurring immediately after said abruptly changing current is provided to said transmitting antenna means, said received signal also having a maximum occurring after said initial portion, said received signal having an arrival time which is the time when said maximum occurs;

(g) determining the maximum and the arrival time of said received signal and comparing the maximum and the arrival time of said received signal to a maximum and its respective arrival time of a reference signal, said reference signal being obtained from a reference container means.

15. The method of claim 14 wherein said receiving antenna means is placed in proximity to said transmitting antenna means such that said receiving antenna means is displaced along said container means wall portion from said transmitting antenna means.

16. The method of claim 15 wherein said container means comprises a pipeline, wherein said transmitting antenna means and said receiving antenna means are placed in proximity to a portion of said pipeline wall.

17. The method of claim 14 wherein said container means comprises a pipeline, wherein said transmitting antenna means and said receiving antenna means are placed in proximity to a portion of said pipeline wall.

18. A method for detecting irregularities on electrically conductive walls of container means, comprising the steps of:

(a) providing transmitting antenna means and transmitter means connected with said transmitting antenna means;

(b) providing receiving antenna means and receiver means connected with said receiving antenna means;

(c) placing said transmitting antenna means and said receiving antenna means in proximity to that portion of the container means wall which is to be investigated such that said transmitting antenna means and said receiving antenna means are separated from said container means wall portion, said receiving antenna means being separated from said transmitting antenna means;

(d) providing an abruptly changing current to said transmitting antenna means from said transmitter means so as to induce current into the current means wall portion;

(e) detecting the presence of and the decay of said induced current in said container means wall portion with said receiving antenna means to produce a received signal, said received signal having an initial portion occurring immediately after said abruptly changing current is provided to said transmitting antenna means, said received signal also having a maximum occurring after said initial portion, said received signal having an arrival time which is the time when said maximum occurs;

(f) determining the maximum and the arrival time of said received signal and comparing the maximum and the arrival time of said received signal to a maximum and its respective arrival time of a reference signal, said reference signal being obtained from a reference container means.

19. The method of claim 18 wherein said container means comprises a pipeline wrapped with insulation, said transmitting antenna means and said receiving antenna means being placed on said pipeline such that the insulation is interposed between said pipeline and said transmitting antenna means and said receiving antenna means.

20. A method for detecting irregularities on electrically conductive walls of container means, comprising the steps of:

(a) providing transmitting antenna means and transmitter means connected with said transmitting antenna means;

(b) providing receiving antenna means and receiver means connected with said receiving antenna means;

(c) placing said transmitting antenna means in proximity to that portion of the container means wall which is to be investigated;

(d) placing said receiving antenna means in proximity to the container means wall portion and in proximity to said transmitting antenna means, said receiving antenna means being separated from said transmitting antenna means;

(e) energizing said transmitting antenna means with current for a sufficient period of time to stabilize the magnitude of the current in said transmitting antenna means, and then abruptly deenergizing said transmitting antenna means so as to induce current into the container means wall portion;

(f) detecting the presence of and the decay of said induced current in said container means wall portion with said receiving antenna means to produce a received signal, said received signal having an initial portion occurring immediately after said transmitting antenna means is abruptly deenergized, said received signal also having a maximum occurring after said initial portion, said received signal having an arrival time which is the time when said maximum occurs;

(g) determining the maximum and the arrival time of said received signal and comparing the maximum and the arrival time of said received signal to a maximum and its respective arrival time of a reference signal, said reference signal being obtained from a reference container means.

21. The method of claim 20 wherein said receiving antenna means is placed in proximity to said transmitting antenna means such that said receiving means is displaced along said container means wall portion from said transmitting antenna means.

22. The method of claim 21 wherein said container means comprises a pipeline, wherein said transmitting antenna means and said receiving antenna means are placed in proximity to a portion of said pipeline wall.

23. The method of claim 22 wherein said irregularities comprise corrosion that occurs in longitudinal bands along said pipeline, said receiving antenna means being displaced from said transmitting antenna means in a longitudinal direction.

24. The method of claim 23 wherein plural receiving antenna means are provided and placed on said pipeline.

25. The method of claim 24 wherein said transmitting antenna means is energized a first time and then abruptly deenergized, followed by energizing said transmitting antenna means a second time and then abruptly deenergizing said transmitting antenna means, wherein when said transmitting antenna means is energized the second time the polarity of energization is opposite to the polarity of the first energization of said transmitting antenna means.

26. The method of claim 24 wherein at least one of said receiving antenna means is displaced from said transmitting antenna means in a circumferential direction on said pipeline.

27. The method of claim 22 wherein said receiving antenna means is displaced from said transmitting antenna means in a circumferential direction on said pipeline.

28. The method of claim 20 wherein said transmitting antenna means is energized a first time and then abruptly deenergized, followed by energizing said transmitting antenna means a second time and then abruptly deenergizing said transmitting antenna means, wherein when said transmitting antenna means is energized the second time the polarity of energization is opposite to the polarity of the first energization of said transmitting antenna means.

29. A method for detecting corrosion on electrically conductive walls of container means, said corrosion acting to reduce the wall thickness of said conductive wall, comprising the steps of:

(a) providing transmitting antenna means and transmitter means connected with said transmitting antenna means;

(b) providing receiving antenna means and receiver means connected with said receiving antenna means;

(c) placing said transmitting antenna means in proximity to that portion of the container means wall which is to be investigated;

(d) placing said receiving antenna means in proximity to the container means wall portion and in proximity to said transmitting antenna means, said receiving antenna means being separated from said transmitting antenna means;

(e) providing an abruptly changing current to said transmitting antenna means from said transmitter means so as to induce current into the container means wall portion;

(f) detecting the presence of and the decay of said induced current in said container means wall portion with said receiving antenna means to produce a received signal, said received signal having an initial portion occurring immediately after said abruptly changing current is provided to said transmitting antenna means, said received signal also having a maximum occurring after said initial portion, said received signal having an arrival time which is the time when said maximum occurs;

(g) determining the maximum and the arrival time of the received signal and comparing the maximum and the arrival time of the received signal to reference maximums and reference arrival times to determine the wall thickness of said container means wall portion, said reference maximums and reference arrival times obtained from reference container means with known wall thicknesses.