Method and apparatus for aeration of stored grain with proactive cooling

• US 4,930,229 A
• Filed: 02/23/1989
• Issued: 06/05/1990
• Est. Priority Date: 02/23/1989
• Status: Expired due to Term

• Current Assignee: Sentry Technology Corp.
• Original Assignee: Sentry Technology Corp.
• Inventors: Moser, Wayne A.
• Primary Examiner(s): Bennett, Henry A.
• Application Number:
  US07/315,299
• Time in Patent Office: 467 Days
• Field of Search: 34/54, 34/29, 34/34, 34/46, 236/44 R, 236/44 C, 236/44 E, 236/49, 98/53, 98/55, 374/102, 374/103, 374/108
• US Class Current: 34/491
• CPC Class Codes: F26B 21/06 Controlling, e.g. regulating, parameters of gas supply F26B21/14 takes precedence; control in general G05
• CPC Class Codes: F26B 9/063 for drying granular material in bulk, e.g. grain bins or silos with false floor shallow layer rotary sweep drying bins F26B9/10; perforated wall silos with drying air channels in the stack F26B9/103

Abstract

A method and apparatus for the controlled aeration of stored grain is disclosed that provides for aeration of grain when ambient temperature and relative humidity levels are within a specified range of optimum levels. Available daily aeration time is selected by the operator and, if not used on a given day, is accumulated. Aeration of grain is initiated when the current ambient air temperature is within an acceptable range of the recent average air temperature, the equilibrium moisture content supported by the current air temperature and relative humidity levels is within an acceptable range of the desired grain moisture content and the available aeration time has not been used up. Long periods between aeration are avoided by progressively widening the range of acceptable current ambient air temperature and equilibrium moisture content levels when less than a predetermined amount of aeration has occurred. The method takes into account the actual average ambient temperature over specified short term and long term periods, and lowers the acceptable ambient temperature range for aeration of the stored grain by a specified offset from the range normally used, when the short term average ambient temperature is a specified amount lower than the long term average ambient temperature, signifying onset of a cooler season. The apparatus disclosed provides for continuous monitoring of ambient atmospheric conditions, and initiates aeration of stored grain automatically, in accordance with the inventive method, without continuous operator involvement.

Claims

1. A method for controlling aeration of stored grain of a specified type that is to be maintained at or near a specified desired grain moisture content, comprising the steps of:

(a) measuring the current ambient air temperature;

(b) measuring the current ambient air relative humidity level;

(c) determining for the specified grain type the equilibrium moisture content corresponding to said current ambient temperature and relative humidity measurements;

(d) determining a short term running average ambient temperature from a plurality of time-spaced measurements of ambient air temperature taken over a specified first period of time;

(e) determining a long term running average ambient temperature from a plurality of time-spaced measurements of ambient air temperature taken over a specified second period of time, substantially longer than said first period of time;

(f) determining the difference between said short term and long term running average ambient temperatures;

(e) defining an acceptable range of ambient temperatures around said short term running average ambient temperature during which grain aeration can occur, using said short term running average ambient temperature as the range centerpoint;

(h) defining an acceptable range of grain moisture content around said desired grain moisture content during which grain aeration can occur;

(i) adjusting the centerpoint of the acceptable range of ambient temperatures downward by a specified offset when it is determined that the short term running average ambient temperature is a predetermined amount lower than the long term running average ambient temperature; and

(j) aerating said grain when the current ambient air temperature is within said defined acceptable temperature range, including any offset adjustment thereto, and said equilibrium moisture content is within said defined acceptable grain moisture content range.

2. The method as recited in claim 1 including the step of widening the acceptable range around said short term running average ambient temperature when less than a predetermined amount of aeration has occurred.

3. The method as recited in claim 1 wherein the specified offset used for downward adjustment of the centerpoint of the acceptable range of ambient temperature is proportional to the difference between the short term and long term running average temperatures.

4. The method as recited in claim 1 wherein the predetermined amount of difference between the short term and long term running average ambient temperatures that leads to adjustment is one degree F. or greater.

5. The method as recited in claim 1, said predetermined acceptable temperature range being within plus or minus 50°

F. around said running average ambient temperature range centerpoint.

6. The method as recited in claim 5, said predetermined acceptable temperature range being within plus or minus 1°

F. around said running average ambient temperature range centerpoint.

7. The method as recited in claim 1, further comprising the steps of selecting a desired available aeration time during a specified time period and inhibiting the step of aerating when the desired available aeration time has been consumed.

8. The method as recited in claim 7, further comprising the step of accumulating that portion of the desired available aeration time not used during each of said specified time periods when said current ambient air temperature and said equilibrium moisture content are not within their respective predetermined acceptable ranges, thereby increasing the desired available aeration time of subsequent time periods.

9. The method as recited in claim 1 including the step of widening the acceptable range around said desired grain moisture content when less than a predetermined amount of aeration has occurred.

10. The method as recited in claim 9 wherein the acceptable range around said desired moisture content is widened to a greater extent when the short term average temperature is less than a specified temperature.

19. The method as recited in claim 10 including the step of widening the acceptable range around said desired grain moisture content during which aeration can occur when less than a predetermined amount of aeration has occurred.

20. The method as recited in claim 19 wherein the acceptable range around said desired moisture content is widened to a greater extent when the short term average temperature is less than a specified temperature.

11. A method for controlling aeration of stored grain of a specified type that is to be maintained at or near a specified desired grain moisture content, comprising the steps of:

(a) measuring the current ambient air temperature;

(b) measuring the current ambient air relative humidity level;

(c) determining for the specified grain type the equilibrium moisture content corresponding to said current ambient temperature and relative humidity measurements;

(d) determining a short term running average ambient temperature from a plurality of time-spaced measurements of ambient air temperature taken over a specified first period of time;

(e) determining a long term running average ambient temperature from a plurality of time-spaced measurements of ambient air temperature taken over a specified second period of time, substantially longer than said first period of time;

(f) determining the difference between said short term and long term running average ambient temperatures;

(g) defining an acceptable range of ambient temperatures around said short term running average ambient temperature, during which grain aeration can occur, said range having upper and lower boundaries;

(h) defining an acceptable range of grain moisture content around said desired grain moisture content during which grain aeration can occur;

(i) adjusting the upper and lower boundaries of the acceptable range of ambient temperatures downward by a specified offset, when it is determined that the short term running average ambient temperature is a predetermined amount lower than the long term running average ambient temperature; and

(j) aerating said grain when the current ambient air temperature is within said defined acceptable temperature range, including any offset adjustment thereto, and said equilibrium moisture content is within said defined acceptable grain moisture content range.

12. The method as recited in claim 11, including the step of widening the acceptable range around said short term running average ambient temperature when less than a predetermined amount of aeration has occurred.

13. The method as recited in claim 11 wherein the specified offset used for downward adjustment of the boundaries of the acceptable range of ambient temperatures is proportional to the difference between the short term and long term running average temperatures.

14. The method as recited in claim 11 wherein the predetermined amount of difference between the short term and long term running average ambient temperatures that leads to adjustment is one degree or greater.

15. The method as recited in claim 11, said predetermined acceptable temperature range being within plus or minus 50°

F. around said short term running average ambient temperature.

16. The method as recited in claim 15, said predetermined acceptable temperature range being within plus or minus 1°

F. around said short term running average ambient temperature.

17. The method as recited in claim 11 further comprising the steps of selecting a desired available aeration time during a specified time period and inhibiting the step of aerating when the desired available aeration time has been consumed.

18. The method as recited in claim 17 further comprising the step of accumulating that portion of the desired available aeration time not used during each of said specified time periods when said current ambient air temperature and said equilibrium moisture content are not within their respective predetermined acceptable ranges, thereby increasing the desired available aeration time of subsequent time periods.

21. An apparatus for controlling aeration of stored grain of a specified type that is to be maintained at or near a specified desired grain moisture content, comprising:

(a) means for measuring the current ambient air temperature;

(b) means for measuring the current ambient air relative humidity level;

(c) means for determining for the specified grain type the equilibrium moisture content corresponding to said current ambient temperature and relative humidity measurements;

(d) means for determining a short term running average ambient temperature from a plurality of time-spaced measurements of ambient air temperature taken over a specified first period of time;

(e) means for determining a long term running average ambient temperature from a plurality of time-spaced measurements of ambient air temperature taken over a specified second period of time, substantially longer than said first period of time;

(f) means for determining the difference between said short term and long term running average ambient temperatures;

(g) means for defining an acceptable range of ambient temperatures around said short term running average ambient temperature, during which grain aeration can occur, said range having upper and lower boundaries;

(h) means for defining an acceptable range of grain moisture content around said desired grain moisture content during which grain aeration can occur;

(i) means for adjusting the upper and lower boundaries of the acceptable range of ambient temperatures downward by a specified offset, when it is determined that the short term running average ambient temperature is a predetermined amount lower than the long term running average ambient temperature; and

(j) means for aerating said grain when the current ambient air temperature is within said defined acceptable temperature range, including any offset adjustment thereto, and said equilibrium moisture content is within said defined acceptable grain moisture content range.

22. Apparatus as recited in claim 21 further comprising means for widening the acceptable range around said short term running average ambient temperature when less than a predetermined amount of aeration has occurred.

23. Apparatus as recited in claim 21 wherein said means for adjusting makes an adjustment proportional to the difference between the short term and long term running average temperatures.

24. Apparatus as recited in claim 21 wherein said means for adjusting makes an adjustment equal to the difference between the short term and long term running average temperatures.

25. Apparatus as recited in claim 21 further comprising means for widening the acceptable range around said desired grain moisture content during which aeration can occur when less than a predetermined amount of aeration has occurred.

26. Apparatus as recited in claim 25 wherein the acceptable range around said desired moisture content is widened to a greater extent when the short term average temperature is greater than or less than certain specified temperatures.