Portable medical suction device

• US 4,930,997 A
• Filed: 08/19/1987
• Issued: 06/05/1990
• Est. Priority Date: 08/19/1987
• Status: Expired due to Fees

• Current Assignee: Alan N. Bennett
• Original Assignee: Alan N. Bennett
• Inventors: Bennett, Alan N.
• Primary Examiner(s): Smith, Leonard E.
• Assistant Examiner(s): Scheuermann, David W.
• Application Number:
  US07/087,153
• Time in Patent Office: 1,021 Days
• Field of Search: 604/250, 604/251, 604/319, 604/317, 418/152, 418/178, 417/410
• US Class Current: 417/410.1
• CPC Class Codes: A61M 1/69 Drainage containers not being adapted for subjection to vacuum, e.g. bags devices worn by the patient for reception of urine A61F5/44
• CPC Class Codes: A61M 1/71 Suction drainage systems containers therefor A61M1/60, A61M1/64; negative pressure wound therapy systems A61M1/90
• CPC Class Codes: A61M 1/784 by filtering, sterilising or disinfecting the exhaust air, e.g. swellable filter valves
• CPC Class Codes: A61M 1/80 Suction pumps A61M1/64, A61M1/71, A61M60/00 take precedence
• CPC Class Codes: A61M 1/84 Drainage tubes; Aspiration tips for negative pressure wound therapy A61M1/90; for surgical cutting instruments A61B17/32
• CPC Class Codes: A61M 2205/8206 battery-operated
• CPC Class Codes: A61M 2205/8256 being integrated in the case or housing of the apparatus
• CPC Class Codes: A61M 2210/0618 Nose
• CPC Class Codes: A61M 2210/0625 Mouth
• CPC Class Codes: A61M 2230/005 Parameter used as control input for the apparatus
• CPC Class Codes: F04C 13/00 Adaptations of machines or pumps for special use, e.g. for extremely high pressures of pumps specially adapted for elastic fluids F04C25/00
• CPC Class Codes: F04C 18/3441 the inner and outer member being in contact along one line or continuous surface substantially parallel to the axis of rotation
• CPC Class Codes: F04C 2230/60 Assembly methods
• CPC Class Codes: F04C 29/0042 Driving elements, brakes, couplings, transmissions specially adapted for pumps brakes, couplings, transmissions per se F16, B60

Abstract

The portable medical suction device of the preferred embodiment of the present invention comprises a disposable suction component including a suction tube bonded to the inlet of a plastic flow-through rotary vane pump, a collection tube bonded to the pump outlet and a flexible reservoir bag bonded to the collection tube and having a hydrophobic vent, adapted to be economically disposed of after a single use without the necessity of cleaning the components of the device that contact the aspirate. The rotary vane pump of the disposable component is designed for ready operable coupling and decoupling to the output of an electric motor. The motor is removably mounted in a support frame. The reservoir bag is also gathered within the support frame, having a first volume capacity when so gathered and a second larger volume capacity when unfolded through an opening at one end of the support frame. The motor is energized by a rechargeable battery through an electronic control assembly, each of which is removably mounted in the support frame. The electronic control assembly includes circuitry capable of generating three discrete suction levels for various types of suctioning environments. An AC/DC converter and an external DC power cable are removably housed within the support frame, usable to recharge the battery or drive the motor. The entire suction device is small, lightweight and encased in a padded carrying case having a plurality of readily openable and closeable openings for access to the various components of the suction devce.

Claims

1. A portable suction device, comprising:

a support frame;

rotation means supported by said support frame for providing rotary motion; and

disposable and readily removable collection means supported by said support frame for removing and collecting a suspension when said rotation means is providing rotary motion, said collection means including;

a suction tube;

a collection container;

a pump, having a working member operating on the suspension being pumped and a rigid housing in which the working member operates, wherein said suspension is pumped between said working member and said rigid housing, said pump being connected at its inlet to said suction tube and at its outlet to said collection container, said pump having coupling means for allowing readily operable coupling and decoupling to the output of said rotation means;

wherein said collection means is a unitary assembly suitable for coupling and decoupling in assembled form to the output of said rotation means and in which the pump is essentially entirely non-metallic.

2. The portable suction device for claim 1 in which essentially the entire collection means is plastic.

3. The portable suction device of claim 2 wherein:

said pump is a rotary vane pump and said working member includes a rotor/vane assembly contacting the suspension and operable to pump the suspension through said pump.

4. The portable suction device of claim 3, wherein said rotary vane pump further comprises:

a pump body having a hollow interior portion bounded by a circumferential bearing surface and having approximately diametrically opposed inlet and outlet ports;

said rotor/vane assembly being rotatable within said interior portion and eccentrically mounted whereby the point of greatest spacing of said assembly from said circumferential bearing surface lies in a plane positioned approximately midway between said inlet and outlet ports.

5. The portable suction device of claim 4, wherein:

said rotary vane pump includes a housing with an inner circumferential bearing surface, said housing composed of a plastic; and

the vanes in said rotor/vane assembly are composed of a softer plastic such that said vanes sealingly conform to said bearing surface during operation and the vanes wear more rapidly during operation than said bearing surface.

9. The portable suction device of claim 1, wherein said support frame includes means for separately readily removably mounting said rotation means and said collection container therein.

13. The portable suction device of claim 1 wherein:

said pump is a rotary vane pump and said working member includes a rotor/vane assembly contacting the suspension and operable to pump the suspension through said pump.

14. The portable suction device of claim 13, wherein said rotary vane pump further comprises:

a pump body having a hollow interior portion bounded by a circumferential bearing surface and having approximately diametrically opposed inlet and outlet ports;

said rotor/vane assembly being rotatable within said interior portion and eccentrically mounted whereby the point of greatest spacing of said assembly from said circumferential bearing surface lies in a plane positioned approximately midway between said inlet and outlet ports.

15. The portable suction device of claim 1, wherein:

said pump is operable to produce a plurality of discrete vacuum ranges at said suction tube; and

said rotation means includes an electric motor controlled by a solid state electrical control unit for providing a plurality of discrete rotational speed ranges corresponding to said plurality of discrete vacuum ranges.

16. The portable suction device of claim 15 further comprising:

a support frame having means for separately readily removably mounting said motor, said electrical control unit and said collection container therein.

18. The portable suction device of claim 3, wherein said rotary vane pump includes a rotor having spring biased vanes.

6. A portable suction device comprising:

rotation means for providing rotary motion; and

disposable and readily removeable collection means for removing and collecting a suspension when said rotation means is providing rotary motion, including;

a suction tube;

a collection container;

a pump, having a working member operating on the suspension being pumped and a rigid housing in which the working member operates, said pump being connected at its inlet to said suction tube and at its outlet to said collection container, said pump having coupling means for allowing readily operable coupling and decoupling to the output of said rotation means; and

a tube retainer mounted near the open end of said suction tube for use when said disposable collection means is decoupled from said rotation means and including;

a receiver barrel having a tapered opening at one end sized to receive the open end of said suction tube in press-fit engagement to seal the end of the tube against liquid leakage; and

a clamp integral with said receiver barrel for holding the suction tube in said press-fit engagement.

7. A portable suction device, comprising:

a support frame;

rotation means supported by said support frame for providing rotary motion; and

disposable and readily removable collection means supported by said support frame for removing and collecting a suspension when said rotation means is providing rotary motion, said collection means including;

a suction tube;

a collection container;

a pump, having a working member operating on the suspension being pumped and a rigid housing in which the working member operates, wherein said suspension is pumped between said working member and said rigid housing, said pump being connected at its inlet to said suction tube and at its outlet to said collection container, said pump having coupling means for allowing readily operable coupling and decoupling to the output of said rotation means;

wherein the collection means is completely liquid sealed (except for the inlet of the suction tube) during operation regardless of orientation.

8. A portable suction device, comprising:

a support frame;

rotation means supported by said support frame for providing rotary motion; and

disposable and readily removable collection means supported by said support frame for removing and collecting a suspension when said rotation means is providing rotary motion, said collection means including;

a suction tube;

a collection container;

a pump, having a working member operating on the suspension being pumped and a rigid housing in which the working member operates, wherein said suspension is pumped between said working member and said rigid housing, said pump being connected at its inlet to said suction tube and at its outlet to said collection container, said pump having coupling means for allowing readily operable coupling and decoupling to the output of said rotation means;

wherein said collection container is a fluid sealed flexible bag with a hydrophobic vent.

10. A portable suction device, comprising:

a support frame;

rotation means supported by said support frame for providing rotary motion; and

disposable and readily removable collection means supported by said support frame for removing and collecting a suspension when said rotation means is providing rotary motion, said collection means including;

a suction tube;

a collection container;

a pump, having a working member operating on the suspension being pumped and a rigid housing in which the working member operates, wherein said suspension is pumped between said working member and said rigid housing, said pump being connected at its inlet to said suction tube and at its outlet to said collection container, said pump having coupling means for allowing readily operable coupling and decoupling to the output of said rotation means;

wherein said support frame includes means for separately readily removably mounting said rotation means and said collection container therein; and

further wherein said collection container comprises a liquid sealed flexible bag gathered within said support frame, having a first usable volume capacity when gathered within said support frame and a larger second usable volume capacity when ungathered to extend outside said support frame.

11. A portable suction device, comprising:

a support frame;

rotation means supported by said support frame for providing rotary motion; and

disposable and readily removable collection means supported by said support frame for removing and collecting a suspension when said rotation means is providing rotary motion, said collection means including;

a suction tube;

a collection container;

a pump, having a working member operating on the suspension being pumped and a rigid housing in which the working member operates, wherein said suspension is pumped between said working member and said rigid housing, said pump being connected at its inlet to said suction tube and at its outlet to said collection container, said pump having coupling means for allowing readily operable coupling and decoupling to the output of said rotation means;

wherein said coupling means includes;

said working member having a first interface portion; and

an output coupling affixed to the output of said rotation means, said output coupling having a second interface portion;

wherein said first and second interface portions include complementary surfaces such that said pump is operably coupled to the output of said rotation means when the complementary surfaces of said first and second interface portions are in abutting engagement, regardless of the angular orientation of said working member relative to said output coupling prior to said operably coupled abutting engagement, and decoupled otherwise.

12. A portable suction device comprising:

rotation means for providing rotary motion; and

disposable and readily removeable collection means for removing and collecting a suspension when said rotation means is providing rotary motion, including;

a suction tube;

a collection container;

a pump, having a working member operating on the suspension being pumped and a rigid housing in which the working member operates, said pump being connected at its inlet to said suction tube and its outlet to said collection container, said pump having coupling means for allowing readily operably coupling and decoupling to the output of said rotation means;

wherein said coupling means includes;

said working member having a first interface portion; and

an output coupling affixed to the output of said rotation means, said output coupling having a second interface portion;

wherein said second interface portions include complementary surfaces such that said pump is operably coupled to the output of said rotation means when the complementary surfaces of said first and second interface portions are in abutting engagement and decoupled otherwise; and

further wherein;

said rotation means includes a housing; and

said coupling means further includes;

a male portion on either of said pump or said housing;

a female portion on the other of said pump or said housing for receiving said male portion therein; and

said male and female portions being so configured such that when said male portion is received within said female portion, said male and female portions can be moved relative to each other from a first position in which said pump can be removed from said housing to a second position in which said pump cannot be removed from said housing;

wherein, when said male and female portions are in said first position, said first and second interface portions are in abutting engagement.

17. A portable suction device, comprising:

rotation means for providing motion; and

disposable and readily removeable collection means for removing and collecting a suspension when said rotation means is providing rotary motion, including;

a suction tube;

a collection container;

a pump, having a working member operating on the suspension being pumped and a rigid housing in which the working member operates, said pump being connected at its inlet to said suction tube and at its outlet to said collection container, said pump having coupling means for allowing readily operable coupling and decoupling to the output of said rotation means;

a collection tube connected between the outlet of said pump and said collection container; and

means, mounted on said collection tube, for impinging said collection tube so that the tube can be severed and the collection container removed after the suspension is collected without liquid leakage through said tube.

19. A portable suction device, comprising:

suction means for removing and collecting a suspension, including;

a suction tube;

a collection container;

a rotary vane pump, connected at its inlet to said suction tube and at its outlet to said collection container operable to pump the suspension through said suction tube and said rotary vane pump into said collection container; and

rotation means for providing rotary motion to said rotary vane pump;

wherein said rotary vane pump includes a rotor/vane assembly and a housing with a lubricated inner circumferential bearing surface, said inner bearing surface being a rapidly wearable, porous plastic which includes lubricant in its pores, said surface being adapted to erode as the vanes travel over it whereby lubricant is continually released from said inner bearing surface during operation of said pump.

20. A modular portable suction device, comprising:

a support frame;

means, removably mounted in said frame, for providing rotary motion;

power supply means, removably mounted in said frame, for energizing said rotary motion means;

suction means for removing and collecting a suspension, including;

a suction tube;

a vacuum pump connected at its inlet to said suction tube and removably mounted to said rotary motion means;

a collection tube connected to the outlet of said vacuum pump; and

a collection container connected to said collection tube comprising a liquid sealed flexible bag gathered within said support frame, having a first usable volume capacity when gathered within said support frame and a larger second usable volume capacity when ungathered to extend outside said support frame.

21. A modular portable suction device, comprising:

a support frame;

means, removably mounted in said frame, for providing rotary motion;

power supply means, removably mounted in said frame, for energizing said rotary motion means;

suction means for removing and collecting a suspension, including;

a suction tube;

a vacuum pump connected at its inlet to said suction tube and removably mounted to said rotary motion means; and

a collection tube connected to the outlet of said vacuum pump; and

a collection container connected to said collection tube;

wherein;

said portable suction device is housed within a flexible carrying case having several individual readily openable and closeable openings each providing access respectively to one of the components selected from the group consisting of said rotary motion means, power supply means, suction means, and collection container.

22. The modular portable suction device of claim 21, wherein:

said collection container comprises a liquid sealed flexible bag gathered within said support frame, having a first volume capacity when gathered and a larger second volume capacity when ungathered to extend outside said support frame; and

said carrying case includes a readily openable and closeable opening for said flexible bag to extend through when ungathered.

23. A portable suction device, comprising:

a power supply;

a motor energized by said power supply;

suction means for collecting a suspension, including a vacuum pump operably connected to said motor, a suction tube connected to the inlet of said pump, and an inflatable collection bag for collecting the suspension, without liquid leakage, connected to the output of said pump; and

hydrophobic vent connected to said collection bag, whereby said suction means is operable in any orientation to provide suction at said suction tube and to provide, without liquid leakage, pressure to said collection bag until the suspension collected in said collection bag occludes said hydrophobic vent.

24. A portable suction device, comprising:

a power supply;

a motor energized by said power supply;

suction means for collecting a suspension, including a vacuum pump operably connected to said motor, a suction tube connected to the inlet of said pump, and an inflatable collection bag for collecting the suspension, without liquid leakage, connected to the output of said pump; and

a hydrophobic vent connected to said collection bag, whereby said suction means is operable in any orientation to provide suction at said suction tube and to provide, without liquid leakage, pressure to said collection bag until the suspension collected in said collection bag occludes said hydrophobic vent;

wherein said pump is a rotary vane pump including;

a housing having a pump chamber and a spindle bore;

a rotor/vane assembly rotatable within said chamber having a spindle extending through said spindle bore and operably connected to said motor;

wherein, said spindle bore includes a chamfered recess and said spindle includes a complementary beveled portion situated within said chamfered recess, whereby when a vacuum is created in said pump chamber during operation, said spindle remains liquid sealed in said spindle bore while rotating within the bore.