Diagnostic fault test system and circuit

• US 4,932,246 A
• Filed: 02/22/1989
• Issued: 06/12/1990
• Est. Priority Date: 02/22/1989
• Status: Expired due to Term

• Current Assignee: Temic Automotive of North America, Incorporated (Continental AG)
• Original Assignee: Motorola, Inc. (Motorola Solutions, Inc.)
• Inventors: Prochaska, Daniel D. Sr., Aseltine, John, Oller, Stephen G., Deutsch, Robert W.
• Primary Examiner(s): MYRACLE, JERRY
• Application Number:
  US07/313,770
• Time in Patent Office: 475 Days
• Field of Search: 73/865.9, 73/119 A, 324/418, 324/420, 324/423, 123/479
• US Class Current: 73/114.45
• CPC Class Codes: G01R 31/007 using microprocessors or computers
• CPC Class Codes: G01R 31/2829 Testing of circuits in sensor or actuator systems testing of apparatus for measuring electric or magnetic variables G01R35/00; testing of indicating or recording apparatus G01D; in airbag systems B60R21/0173; checking gas analysers G01N33/007; monitoring or fail-safe circuits for electromagnets H01F7/1844
• CPC Class Codes: G01R 31/3278 of relays, solenoids or reed switches measuring contact resistance G01R27/205; high voltage magnetic switches G01R31/3271, G01R31/333; testing electric windings G01R31/72; monitoring of fail safe circuits H01H47/002
• CPC Class Codes: G01R 31/72 Testing of electric windings testing of transformers G01R31/62

Abstract

Diagnostic fault test system and circuit sequentially tests a plurality of drivers (12) and their associated solenoid loads (13). Control signals (PM, SM) are provided to the drivers by a computer controller (11) to achieve desired solenoid actuation. The controller temporarily alters the control signals such that all of the drivers are forced into an on or off state for a first time period (t_A or t_B). After a delay (t_Don or t_Doff) a signal (V_M) associated with each driver stage is monitored to determine if the driver and its load are operating properly. Then the controller resumes normal control of the drivers. The duration of the forced on/off state is short enough so as not to cause a change in the actuated/nonactuated state of the solenoid loads. Each monitored signal from the driver is sequentially compared to a high and low threshold (50, 51) to indicate either proper operation or the identification of one of two different types of fault which may occur. Drivers are preferably tested in both on and off states for proper operation and identification of a total of four different possible faults. Present system allows rapid testing of all drivers and their loads by use of a common transient setting delay time. Accuracy is improved since driver switching during fault monitoring is not permitted. Fewer components are needed since a single comparator (18) is used to sequentially compare each monitored signal for each driver with both high and low thresholds. Also, an indication of what type of fault is provided rather than just providing an indication that some fault exists.

Claims

1. A multiple diagnostic fault test system comprising:

a plurality of electrical devices, each device selectively operative in effective on or off states in accordance with received control signals to control load apparatus associated with each of said devices;

control means coupled to said plurality of devices for providing said control signals thereto in accordance with predetermined criteria to achieve desired control of said devices;

means for testing each of said devices to insure proper operation of said devices and/or its associated load apparatus controlled thereby, said testing means including,

means for temporarily altering the control signal being provided to at least some of said devices such that each of said devices is maintained in a same predetermined one of said on and off states for a predetermined first time period,

means for monitoring each of said plurality of devices during said first time period for proper operation and developing a fault signal in response to detected improper operation, and

means for having said control means resume control of said devices after said first time period in accordance with said predetermined criteria.

2. A system according to claim 1 wherein said monitoring means includes means for sequentially monitoring each of said plurality of devices during said first time period.

3. A system according to claim 2 wherein said sequential monitoring of said devices occurs after an initial delay time after the beginning of said first time period.

4. A system according to claim 3 wherein said altering means automatically and repeatedly provides said first time period during which said control signals are altered and said monitoring of said devices occurs.

5. A system according to claim 2 wherein said monitoring means includes means for sequentially monitoring at least one signal from each of said devices during said first time period, and while monitoring said at least one signal, compares that signal to at least a first threshold value, said monitoring means providing a first fault signal if said monitored signal exceeds said first threshold value in a first predetermined polarity sense, said first fault signal being indicative of a first fault condition.

6. A system according to claim 5 wherein said monitoring means, while monitoring said one signal during said first period of time, also compares said one signal to at least a second threshold value, different from said first threshold value, said monitoring means providing a second fault signal if said monitored signal exceeds said second threshold value in a predetermined polarity sense, the providing of both said first and second fault signals being indicative of one fault condition for said device being monitored, while the providing of only one of said first and second fault signals being indicative of a different fault condition for said monitored device.

7. A system according to claim 6 wherein said monitoring means includes a comparator means for receiving said one monitored signal and for sequentially receiving said first and second threshold values for comparison with said monitored signal.

8. A system according to claim 1 wherein said control signal temporary altering means also temporarily alters the control signal being provided to at least some of said devices such that each of said devices are maintained in a different same predetermined one of said on or off states for a predetermined second time period, said predetermined second time period existing separate and apart from said predetermined first time period, the states of said devices maintained by said altering means during said predetermined first time period being different from the states of said devices being maintained by said altering means during said predetermined second time period.

9. A system according to claim 8 wherein said monitoring means includes means for sequentially monitoring each of said plurality of devices during said first time period and each of said plurality of devices during said second time period and for developing a fault signal in response to detected improper operation during said first and second time periods.

10. A system according to claim 9 wherein said sequential monitoring of said devices during said first time period occurs after an initial delay time after the beginning of said first time period, and said sequential monitoring of said devices during said second time period occurs after an initial delay time after the beginning of said second time period.

11. A system according to claim 10 wherein said monitoring means includes means for sequentially monitoring one signal from each of said devices during said first time period and sequentially monitoring one signal from each of said devices during said second time period, and while monitoring said one signal during said first and second time periods compares the monitored signal to at least a first threshold value, said monitoring means providing a first fault signal if said monitored signal exceeds said first threshold value in a first predetermined polarity sense.

12. A system according to claim 11 wherein said monitoring means, while monitoring said one signal during said first time period also compares said one signal to at least a second threshold value, said monitoring means providing a second fault signal if said monitored signal exceeds said second threshold value in a predetermined polarity sense, the providing of said first and second fault signals for a monitored signal being indicative of one fault condition for said device being monitored while the providing of only one of said fault signals being indicative of a different fault condition for said monitored device.

13. A system according to claim 12 wherein during said second time period the same first and second threshold values utilized by said monitoring means to provide said first and second fault signals are utilized by said monitoring means to provide fault signals indicative of device operation during said second time period.

14. A system according to claim 1 wherein each of said electrical devices comprises a driver stage for controlling an associated solenoid valve which comprises said load apparatus.

15. A system according to claim 14 wherein said control signal altering means maintains said driver stages in a predetermined effective off state during said predetermined first time period, but wherein said first time period is insufficient to permit any solenoid valve load apparatus in an actuated state immediately prior to said first time period to return to a nonactuated state during said first time period.

16. A system according to claim 15 wherein said monitoring means includes means for sequentially monitoring one signal from each of said devices during said first predetermined time period, and while monitoring said one signal compares that signal with at least two different threshold values and provides a first fault signal if said monitored signal exceeds one of said threshold values in a first predetermined polarity sense and a second fault signal if said monitored signal exceeds another of said threshold values in a predetermined polarity sense, the providing of only one of said first or second fault indicative signals being indicative of one type of faulty operation while the providing of both fault signals being indicative of a different fault condition.

17. A system according to claim 16 wherein said sequential monitoring of said devices occurs after an initial delay time after the beginning of said first time period.

18. A device diagnostic fault test circuit comprising:

at least one electrical device selectively operative in effective on or off states in accordance with received control signals to control load apparatus associated with said device;

control means coupled to said device for providing said control signals to said device in accordance with predetermined criteria to achieve desired control of said device;

means coupled to said device for testing said device for faulty operation of said device and/or its associated load apparatus controlled thereby;

said testing means including,

means coupled to said device for monitoring, during a predetermined first time period while said device is in a predetermined one of said on and off states, at least one signal from said device and comparing the magnitude of said monitored signal with both first and second threshold values, said first and second threshold values being distinct from each other, said testing means providing a first fault signal if said monitored signal exceeds said first threshold value in a first predetermined polarity sense and providing a second fault signal if said monitored signal exceeds said second threshold value in a predetermined polarity sense, the providing of just said first fault signal being indicative of a first type of faulty operation while the providing of both of said first and second fault signals being indicative of a second different type of faulty operation.

19. A circuit according to claim 18 wherein said testing means not only includes said means for monitoring said one signal during said first time period while said device is in said predetermined one of said on and off states, but also includes means for monitoring said signal while said device is in an opposite one of said on and off states during a predetermined second time period separate and non-overlapping with said first time period.

20. A circuit according to claim 19 wherein said testing means includes means for comparing said one signal monitored during said second time period with at least two different threshold values, said monitoring means providing a third fault signal if said monitored signal exceeds one of said second time period threshold values in a predetermined polarity sense during said second time period and for providing a fourth fault signal if said one monitored signal exceeds another of said second time period threshold values in a predetermined polarity sense during said second time period, the providing of just said third fault signal being indicative of a third type of faulty operation while the providing of both said third and fourth fault signals being indicative of a different fourth type of faulty operation each of said first, second, third and fourth types of faulty operation being distinct from each other.

21. A circuit according to claim 20 wherein said threshold values utilized by said testing means during said first time period, while distinct from each other, are substantially identical to said threshold values utilized by said testing means during said second time period.

22. A circuit according to claim 21 wherein said device comprises a driver stage and said load apparatus comprises a solenoid valve controlled by said driver stage.

23. A circuit according to claim 20 wherein said control means maintains said device in said on state by supplying a high frequency pulse signal as an input signal to said device during said on state, and wherein said testing means includes means for testing said device in said on state by interrupting said pulse signals and maintaining a constant input signal to said device to maintain said device in an on state during said first time period and interrupting said pulse signals and maintaining a different constant input signal to said device to maintain said device in an off state during said second time period.

24. A circuit according to claim 23 wherein said control means implements control signals for controlling a plurality of said devices with each of said devices being monitored during on and off states in a similar manner by said testing means sequentially testing each of said devices during a common on state therefor during a common first time period during which two threshold values are compared with each of said monitored signals from each of said devices and for testing each of said devices in a common off state during a common second time period, non-overlapping with respect to said first time period, during which all of said devices are maintained in an off state and during which each of said devices has a signal thereof effectively compared with two threshold values for determining proper operation of said devices.

25. A circuit according to claim 18 wherein said device comprises a switch connected in series with its associated load apparatus across a source of potential, said switch normally acting as an effective short circuit during its effective on state and an effective open circuit during its effective off state, said first time period corresponding to said switch being in its off state, said monitored signal corresponding to a signal existing between said switch and said load apparatus, and said first and second threshold values being selected such that, in combination with biasing circuitry means coupled to said switch and said load apparatus, a first type of fault operation of said switch and load apparatus being indicated by said monitored signal exceeding both of said first and second threshold values in a first predetermined polarity sense, a second type of fault operation, different from said first type of fault operation, being indicated by said monitored signal exceeding just one of said threshold values in said first polarity sense but not the other, and normal operation of said switch and load apparatus being indicated by said monitored signal failing to exceed either of said threshold values in said first polarity sense.

26. A circuit according to claim 25 wherein said first type of fault operation corresponds to a short circuit across said switch and said second type of fault operation corresponds to said load apparatus comprising an open circuit.

27. A circuit according to claim 26 wherein said testing means not only includes said means for monitoring said one signal during said first time period while said device is in said predetermined one of said on and off states, but also includes means for monitoring said signal while said device is in an opposite one of said on and off states during a predetermined second time period separate and non-overlapping with said first time period, and wherein said testing means includes means for comparing said one signal monitored during said second time period with at least two different threshold values, said monitoring means providing a third fault signal if said monitored signal exceeds one of said second time period threshold values in a predetermined polarity sense during said second time period and for providing a fourth fault signal if said one monitored signal exceeds another of said second time period threshold values in a predetermined polarity sense during said second time period, the providing of just said third fault signal being indicative of a third type of faulty operation while the providing of both said third and fourth fault signals being indicative of a different fourth type of faulty operation, each of said first, second, third and fourth types of faulty operation being distinct from each other, and wherein said second time period corresponds to said switch being in its on state, and said second time period threshold values being selected such that, in combination with biasing circuitry means coupled to said switch and said load apparatus, said third type of fault operation being indicated by said monitored signal exceeding both of said second time period threshold values in a first predetermined polarity sense, said fourth type of fault operation, different from said third type of fault operation, being indicated by said monitored signal exceeding one of said second time period threshold values in said first polarity sense but not the other, and normal operation of said switch and load apparatus being indicated by said monitored signal failing to exceed either of said second time period threshold values in said first polarity sense during said second time period.

28. A circuit according to claim 27 wherein said third type of fault operation corresponds to a short circuit across said load apparatus and said fourth type of fault operation corresponds to said switch comprising an open circuit.

29. A circuit according to claim 25 wherein said monitoring means includes a comparison means which receives said monitored signal as an input and sequentially compares it to said first and second threshold values to provide said first and second fault signals and wherein said comparison means includes means for storing first and second reference signals corresponding to said first and second threshold values and means for selectively, sequentially providing said first and second reference signals as input signals to said comparison means.

30. A circuit according to claim 18 wherein said monitoring means includes a comparison means which receives said monitored signal as an input and sequentially compares it to said first and second threshold values to provide said first and second fault signals.

31. A circuit according to claim 30 wherein said comparison means includes means for storing first and second reference signals corresponding to said first and second threshold values and means for selectively, sequentially providing said first and second reference signals as input signals to said comparison means.