Core loading mechanism for web cutting machines

• US 4,932,599 A
• Filed: 11/04/1988
• Issued: 06/12/1990
• Est. Priority Date: 11/05/1987
• Status: Expired due to Fees

• Current Assignee: Beloit Corp. (Komatsu Ltd.)
• Original Assignee: Beloit Corp. (Komatsu Ltd.)
• Inventors: Doerfel, Gerhard W.
• Primary Examiner(s): Petrakes, John
• Application Number:
  US07/267,137
• Time in Patent Office: 585 Days
• Field of Search: 242/35.5 A, 242/56 R, 242/56 A, 242/56.1-56.9, 242/55, 242/65, 242/66, 242/68.4
• US Class Current: 242/530.4
• CPC Class Codes: B65H 19/2284 Simultaneous winding at several stations, e.g. slitter-rewinders
• CPC Class Codes: B65H 19/305 Inserting core
• CPC Class Codes: B65H 2301/4148 slitting
• CPC Class Codes: B65H 2301/41814 by container storing cores and feeding through wedge-shaped slot or elongated channel
• CPC Class Codes: B65H 2301/41822 from above, i.e. by gravity
• CPC Class Codes: B65H 2301/41826 by gripping or pushing means, mechanical or suction gripper
• CPC Class Codes: B65H 2301/5133 Removing electrostatic charge

Abstract

A core supply apparatus for a web slitting machine which includes a receiver arranged above support rolls of the slitting machine, said receiver adapted for holding a set of winding tubes which are dimensioned in length to correspond to the width of the sub-webs resulting from the slitting operation. The winding tubes are inserted into the receiver as a complete set for all sub-webs, and are arranged coaxially end-to-end in the receiver. Upon activation of the core loading process, the winding tubes fall from the receiver into transfer elements which engage alternate tubes from alternate sides of the receiver, and separate the winding tubes toward opposite sides. The transfer elements pivot downwardly and discharge the winding tubes onto a support roll of the slitting machines or alternatively onto a guide device including angular surfaces directing the tubes onto separate winding support drums.

Claims

1. A core supply apparatus for a web slitting machine on which a wide roll of a web of paper or the like can be divided into a plurality of narrower rolls, which machine includes an unwinding station for the wide roll, a cutting station in which the wide web is longitudinally divided into sub-webs by means of at least one longitudinal cutting means, and a take-up station having a plurality of take-up units by means of which the sub-webs are wound into narrower rolls, the take-up units being arranged in different groups of take-up units and the take-up units of a first group having substantially aligning winding axes which are spaced from substantially aligning winding axes of a second group;

said core supply apparatus comprising;

a receiver for holding all winding cores for all take-up units of each group, said receiver holding the winding cores coaxially in series and being adapted for receiving the winding cores inserted from one end;

releasing means for dropping the winding cores out of said receiver;

a transfer mechanism for accepting the winding cores as they are dropped from said receiver, said transfer mechanism including transfer elements for each group, said elements having pivotal connections, free ends and curved surfaces overwhich the cores pass away from the free ends as the cores are accepted by said transfer mechanism for separating the cores into groups; and

actuator means for moving said transfer elements of said transfer mechanism about said pivotal connections, causing cores thereon to pass over the curved surfaces toward the free ends and to fall off the free ends.

2. A core supply apparatus as defined in claim 1, in which a guide device is associated with said transfer mechanism for receiving the winding cores falling from said free ends of said transfer mechanism and for guiding the winding cores to the respective take-up units.

3. A core supply apparatus as defined in claim 2, in which said receiver, said transfer mechanism, and said guide device are centrally located above two support rollers of the web slitting machine.

4. A core supply apparatus as defined in claim 2, in which said guide device includes sloping surfaces angling outward and downwardly from said transfer mechanism.

5. A core supply apparatus as defined in claim 4, in which stop elements are disposed on the downward edges of said downwardly sloping surfaces and said stop elements are pivotal downwardly and away from said surfaces.

6. A core supply apparatus as defined in claim 5, in which said stop elements are arranged above the support rollers.

7. A core supply apparatus as defined in claim 1, in which said receiver is a tubular magazine arranged horizontally and parallel to the winding axes.

8. A core supply apparatus as defined in claim 7, in which said tubular magazine consists of two elongated shells arranged generally opposed to each other and having pivotable connections at upper longitudinal edges, and said release means includes apparatus for pivoting said shells for opening a space between said shells at the bottom thereof through which space cores pass from said magazine.

9. A core loading mechanism for a web cutting machine in which at least a first sub-web is wound on a core operating on a first support roll, and at least a second sub-web is wound on a core operating on a second support roll, said core loading mechanism comprising:

a receiver for holding cores for roll winding to be formed at each of said support rollers;

transfer elements for receiving the cores from said receiver and for performing initial separation between cores for the first and second support rolls, said transfer elements including curved members receiving the cores near the ends thereof and providing generally concave surfaces along which the cores will travel;

actuator means for reorienting said transfer elements for causing cores on said transfer elements to roll off thereof; and

a guide device receiving the cores from said transfer elements and directing the cores to each of said support rolls.

10. A core loading mechanism as defined in claim 9, in which said receiver is a tubular magazine disposed above said support rolls.

11. A core loading mechanism as defined in claim 10, in which said tubular magazine includes two elongated shells disposed in opposed relationship defining a substantially enclosed body for holding the cores, and separation means is provided for moving adjacent edges of said shells apart relative to each other for creating an opening through which cores can pass from said shells.

12. A core loading mechanism as defined in claim 9, in which said guide device includes downwardly sloping surfaces for receiving cores from said transfer mechanism and for directing the cores to the support rollers.

13. A core loading mechanism as defined in claim 12, in which said receiver is a tubular magazine disposed above said support rolls.

14. A core loading mechanism as defined in claim 13, in which said tubular magazine includes two elongated shells disposed in opposed relationship defining a substantially enclosed body for holding the cores, and separation means is provided for moving adjacent edges of said shells apart relative to each other for creating an opening through which cores can pass from said shells.

15. A core supply apparatus for a web slitting machine on which a wide roll of a web of paper or the like can be divided into a plurality of narrower rolls, which machine includes an unwinding station for the wide roll, a cutting station in which the wide web is longitudinally divided into sub-webs by means of at least one longitudinal cutting means, and a take-up station have a plurality of take-up units by means of which the sub-webs are wound into narrower rolls, the take-up units being arranged in different groups of take-up units and the take-up units of one group having substantially aligning winding axes which are spaced from substantially aligning winding axes of the other group;

said core supply apparatus comprising;

a tubular magazine arranged horizontally and parallel to the winding axes for holding all winding cores for all take-up units of each group, said magazine holding the winding cores coaxially in series and being adapted for receiving the winding cores inserted from one end;

said tubular magazine including a tube having a longitudinal opening therein, said longitudinal opening having a width corresponding to at least the diameter of the winding cores; and

means for rotating said tube about its longitudinal axes from a position in which the longitudinal opening is directed other than downwardly to a position in which the longitudinal opening is directed downwardly;

releasing means for passing the winding cores out of said magazine; and

a transfer mechanism for accepting the winding cores from said magazine, said transfer mechanism being adapted for separating the cores into groups and for transferring the winding cores to the take-up units of each group.

16. A core loading mechanism for a web cutting machine in which at least a first sub-web is wound on a core operating on a first support roll, and at least a second sub-web is wound on a core operating on a second support roll, said core loading mechanism comprising:

a tubular magazine disposed above the support rolls for holding cores for roll winding to be formed at each of said support rollers;

said tubular magazine having a tube with a longitudinal opening therein, said tube being rotatable about its longitudinal axes for moving said longitudinal opening from an upwardly directed position in which cores remain in said tube to a downwardly directed position in which cores pass from said tube;

transfer elements for receiving the cores from said magazine and for performing initial separation between cores for the first and second support rolls; and

a guide device receiving the cores from said transfer elements and directing the cores to each of said support rolls.