Apparatus for locating an elongated conductive body by electromagnetic measurement while drilling

• US 4,933,640 A
• Filed: 12/30/1988
• Issued: 06/12/1990
• Est. Priority Date: 12/30/1988
• Status: Expired due to Fees

• Current Assignee: Vector Magnetics, Inc.
• Original Assignee: Vector Magnetics, Inc.
• Inventors: Kuckes, Arthur F.
• Primary Examiner(s): Strecker, Gerard R.
• Application Number:
  US07/292,242
• Time in Patent Office: 529 Days
• Field of Search: 324/338-343, 324/346, 175/40, 175/45, 175/50, 166/250, 166/255, 166/254, 166/66.5, 33/304, 33/312
• US Class Current: 324/339
• CPC Class Codes: E21B 47/0228 using electromagnetic energy or detectors therefor
• CPC Class Codes: G01V 3/28 using induction coils

Abstract

A method and apparatus for determining the distance and direction of a well from a borehole. A toroidal inductor surrounds a drill stem within a borehole. The inductor acts as a primary for a transformer, with the drill stem, the earth surrounding the borehole, and electrically conductive material at the target well forming a single loop transformer secondary. An oscillator is connected to the primary to produce an induced AC current in the secondary. Secondary current flowing in the target well produces an AC secondary magnetic field which is detected at the borehole.

Claims

1. An electromagnetic detection system for locating, from a borehole being drilled, an underground elongated conductive body, comprising:

a borehole;

a drill stem within said borehole;

an elongated conductive body located in the earth near said borehole;

a source toroidal inductor including a toroidal winding, said source inductor being mounted on and surrounding said drill stem and inductively coupled thereto;

AC source means connected to said toroidal winding to energize said source inductor with alternating current, said winding acting as the primary of a transformer to induce a secondary current in a transformer secondary including said drill stem, the earth surrounding said borehole, and said conductive body;

magnetic field sensor means including a pair of solenoidal detectors each including a core and a winding surrounding said core, said detector being mounted on opposite sides of said drill stem so as to be responsive to secondary magnetic fields generated by said secondary current flowing in said conductive body but essentially nonresponsive to magnetic fields generated by secondary current flowing in said drill stem;

circuit means connected to said sensor means, including means producing a data signal corresponding to any sensor output;

means mounted on said drill stem producing signals indicating the orientation of said drill stem; and

means for transmitting said data signals and said orientation signals to the surface of the earth.

2. The system of claim 1, wherein said drill stem carries a rotatable drill bit, said pair of solenoid detectors being mounted on said drill stem for rotation therewith, whereby the direction from said drill bit to said conductive body is determinable from said data signals.

3. The system of claim 2, wherein said solenoid detectors are responsive to the field strength of said secondary magnetic field to provide a measure of magnetic field gradient, whereby the distance from said drill bit to said conductive body is determinable from said data signals.

4. The detection system of claim 1, wherein said detector windings are additively connected to each other to produce a sensor output signal corresponding to said secondary magnetic fields, and wherein said circuit means includes phase sensitive detector means for comparing said sensor output signal to said source alternating current to produce an output data signal.

5. The detection system of claim 1, wherein said detector windings produce first and second sensor output signals corresponding to said secondary magnetic fields, and wherein said circuit means includes:

summing means for adding said first and second sensor output signals to produce a sensor summing output;

first phase detector means for comparing said summing output to said source alternating current to produce a first output data signal;

difference means for obtaining the difference between said first and second sensor output signals to produce a sensor difference output; and

second phase detector means for comparing said difference output to said source alternating current to produce a second output data signal.

6. An electromagnetic detection system for locating, from a borehole being drilled, an underground elongated conductive body, comprising:

a borehole;

a drill stem within said borehole;

an elongated conductive body located in the earth near said borehole;

a source toroidal inductor including a toroidal winding, said source inductor being mounted on and surrounding said drill stem and inductively coupled thereto;

AC source means connected to said toroidal winding to energize said source inductor with alternating current, said winding acting as the primary of a transformer to induce a secondary current in a transformer secondary including said drill stem, the earth surrounding said borehole, and said conductive body;

magnetic field sensor means comprising first and second sensors, each said sensor having an axis of maximum sensitivity, the axes of maximum sensitivity being at right angles to each other and to a longitudinal axis of said drill stem, said sensor means being mounted on said drill stem so as to be responsive to secondary magnetic fields generated by said secondary current flowing in said conductive body but essentially nonresponsive to magnetic fields generated by secondary current flowing in said drill stem;

circuit means connected to said sensor means, including means producing a data signal corresponding to any sensor output;

means mounted on said drill stem producing signals indicating the orientation of said drill stem; and

means for transmitting said data signals and said orientation signals to the surface of the earth.

7. The detector system of claim 6, wherein each of said first and second sensors comprises a pair of solenoidal detectors, each detector including a core and a winding surrounding said core.

8. The detector system of claim 7, wherein the detector windings of each pair of solenoidal detectors are connected additively to produce first and second sensor output signals, each corresponding to the vector of said secondary magnetic field which is parallel to the axis of maximum sensitivity of the corresponding sensor.

9. The detector system of claim 8, wherein said circuit means includes phase sensitive detector means for comparing said first and second sensor output signals to said source alternating current to produce first and second output data signals.

10. The detector system of claim 7, wherein the windings of said first sensor pair of solenoidal detectors produce first and second sensor output signals corresponding to the vector of said secondary magnetic field which is parallel to the axis of maximum sensitivity of said first sensor, and wherein the windings of said second sensor pair of solenoidal detectors produce third and fourth sensor output signals corresponding to the vector of said secondary magnetic field which is parallel to the axis of maximum sensitivity of said second sensor.

11. The detector system of claim 10, wherein said circuit means includes:

first and second summing means connected to said first and second sensors, respectively, said first summing means adding said first and second sensor output signals to produce a first summing output, and said second summing means adding said third and fourth sensor output signals to produce a second summing output;

first and second difference means connected to said first and second sensors, said first difference means obtaining the difference between said first and second sensor output signals to produce a first difference output, and said second difference means obtaining the difference between said third and fourth sensor output signals to produce a second difference output; and

phase sensitive detector means for comparing each of said first and second summing outputs and each of said first and second difference outputs to said source alternating current to produce first, second, third and fourth sensor data output signals respectively.

12. The detector system of claim 11, wherein said means for transmitting said data signals includes multiplexing means connected to select said first, second, third and fourth data signals sequentially for transmission.

13. The detector system of claim 6, further including current sensor means mounted on said drill stem and responsive to current flow in said drill stem.

14. The detector system of claim 13, wherein said current sensor comprises a toroidal winding surrounding said drill stem, said winding producing a current sensor output in response to alternating current flow in said drill stem.

15. The detector system of claim 14, further including phase detector means connected to said current sensor winding for comparing said current sensor output to said source alternating current to produce a current monitor data signal.

16. An electromagnetic detecting system for locating, from a borehole being drilled, an underground elongated conductive body, comprising:

a borehole;

a drill stem within said borehole;

an elongated conductive body located in the earth near said borehole;

a first source toroidal inductor including a toroidal winding, said source inductor being mounted on and surrounding said drill stem and inductively coupled thereto;

first AC source means connected to said toroidal winding to energize said source inductor with alternating current, said winding acting as the primary of a transformer to induce a secondary current in a transformer secondary including said drill stem, the earth surrounding said borehole, and said conductive body;

a second source inductor mounted on said drill stem, said second inductor comprising first and second solenoids having parallel axes and mounted on opposite sides of said drill stem;

second AC source means having a frequency different from the frequency of said first AC source means and drivingly connected to said solenoids to produce a solenoidal primary magnetic field in the earth surrounding said borehole, said solenoidal primary producing a current at the frequency of said second AC source in said conductive body, which produces a secondary magnetic field at said AC second source frequency in the earth surrounding said borehole;

magnetic field sensor means mounted on said drill stem so as to be responsive to secondary magnetic fields generated by said secondary currents flowing in said conductive body but essentially nonresponsive to magnetic fields generated by secondary currents flowing in said drill stem;

circuit means connected to said sensor means, including means producing a data signal corresponding to any sensor output;

means mounted on said drill stem producing signals indicating the orientation of said drill stem; and

means for transmitting said data signals and said orientation signals to the surface of the earth.

17. The detector system of claim 16, wherein said magnetic field sensor means includes first and second sensors, each having an axis of maximum sensitivity at right angles to each other and to a longitudinal axis of said drill stem.

18. The detector system of claim 17, wherein said circuit means includes filter means connected to said magnetic field sensor means, said filter means passing only sensor output signals at said solenoid frequency.

19. The detector system of claim 18, further including toroidal current sensor means mounted on said drill stem and responsive to alternating current flow in said drill stem to produce a current monitor data signal.

20. The detector system of claim 19, further including filter means connected to said toroidal sensor for restricting the response of said toroidal sensor to alternating current having the frequency of said first-named AC source.

21. An electromagnetic detection system for locating, from a borehole being drilled in the earth, an underground elongated conductive body, comprising:

a borehole;

an elongated drill stem having a longitudinal axis and located within said borehole, said drill stem carrying at the bottom of the borehole a rotatable drill head;

an elongated conductive body located in the earth near said borehole;

a primary field solenoidal inductor mounted on said drill stem adjacent said drill head;

an AC source operating at a first frequency drivingly connected to said solenoidal inductor to produce a primary magnetic field alternating at said first frequency in the earth surrounding said borehole, at least a part of said primary field intersecting said elongated conductive body to produce therein a secondary current flow at said first frequency, said secondary current flow producing a secondary magnetic field at said first frequency;

first and second magnetic field sensors mounted on said drill stem at a location spaced from and above said solenoidal inductor, said first and second sensors each having an axis of maximum sensitivity, and having their axes at right angles to each other and to said longitudinal axis of said drill stem, said sensors being responsive to vector components of said secondary magnetic field which are parallel to said axes of maximum sensitivity to produce corresponding sensor output signals;

bandpass means connected to said first and second sensors to restrict the output thereof to signals having said first frequency;

a toroidal source inductor mounted on said drill stem;

to said toroidal inductor to produce a current flow in said drill stem at said second frequency;

a toroidal current sensor mounted on said drill stem adjacent said toroidal source inductor and responsive to current flow in said drill stem to produce a corresponding toroidal sensor output;

bandpass means connected to said toroidal sensor for restricting said toroidal sensor output to said second frequency;

multiplexer means for selecting each of said sensor outputs sequentially; and

circuit means for transmitting said outputs.

22. An electromagnetic measurement while drilling system for locating, from a borehole being drilled, an underground target elongated conductive body, comprising:

a borehole being drilled and having an axis, said borehole containing a drill stem and a rotatable drill bit mounted axially therein;

an elongated target conductive body in the earth near said borehole;

a source solenoid including a core and a solenoidal winding surrounding said core mounted on said drill stem near said drill bit, said source solenoid having an axis perpendicular to the axis of said borehole;

means energizing said source solenoid with alternating current to produce a magnetic field in the earth surrounding said borehole and to thereby produce a current in said conductive body;

sensor means mounted on said drill stem to detect secondary magnetic fields generated by said current in said conductive body;

circuit means connected to said sensor means, including means producing a data signal corresponding to any sensor output; and

means transmitting said data signals to the surface of the earth.

23. The detection system of claim 22, wherein said sensor means is a sensor solenoid having an axis of sensitivity, said solenoid being mounted on said drill stem with its axis perpendicular to the axes of said borehole, said sensor solenoid being responsive to said secondary magnetic field.

24. The detection system of claim 22, wherein said sensor means is a sensor toroid mounted on and surrounding said drill stem, said sensor toroid being responsive to secondary current produced in said drill stem by said current in said conductive body.

25. The detection system of claim 22 further including means on said drill stem for determining the conductivity of the earth surrounding said borehole being drilled.

26. The detection system of claim 25, wherein said means for determining the conductivity of the earth comprises a source toroid mounted on and surrounding said drill stem for producing a corresponding current in said drill stem and in the earth surrounding said borehole, and wherein said sensor means includes a sensor toroid responsive to current produced by said source toroid.

27. The detection system of claim 26, wherein said sensor means further includes solenoid means mounted on said drill stem, said sensor solenoid means having an axis of sensitivity perpendicular to the axis of said borehole.

28. The detection system of claim 27, wherein said sensor toroid is further responsive to current produced in said drill stem by said source solenoid.