Sheet picking mechanism

• US 4,934,684 A
• Filed: 04/05/1988
• Issued: 06/19/1990
• Est. Priority Date: 04/05/1988
• Status: Expired due to Term

• Current Assignee: Data Management I LLC (MX Holdings One LLC)
• Original Assignee: National Computer Systems, Inc. (Pearson plc)
• Inventors: Gysling, Walter
• Primary Examiner(s): Butler, Douglas C.
• Application Number:
  US07/178,062
• Time in Patent Office: 805 Days
• Field of Search: 271/34, 271/121, 271/122, 271/123, 271/124, 271/125, 271/227, 271/226, 271/225, 271/250, 271/253, 271/256, 271/258, 271/261, 271/262, 271/263, 271/265, 271/228, 271/118 , 271/120, 271/10, 271/37, 271/259
• US Class Current: 271/34
• CPC Class Codes: B65H 1/18 controlled by height of pile
• CPC Class Codes: B65H 2220/01 indicating an entity as a function of which control, adjustment or change is performed, i.e. input
• CPC Class Codes: B65H 2220/02 indicating an entity which is controlled, adjusted or changed by a control process, i.e. output
• CPC Class Codes: B65H 2220/03 indicating an entity which is measured, estimated, evaluated, calculated or determined but which does not constitute an entity which is adjusted or changed by the control process per se
• CPC Class Codes: B65H 2220/11 indicating that the input or output entities exclusively relate to machine elements
• CPC Class Codes: B65H 2511/13 Thickness
• CPC Class Codes: B65H 2511/20 Location in space
• CPC Class Codes: B65H 2511/24 Irregularities, e.g. in orientation or skewness
• CPC Class Codes: B65H 2511/30 Numbers, e.g. of windings or rotations
• CPC Class Codes: B65H 2511/51 Presence
• CPC Class Codes: B65H 2511/515 Absence
• CPC Class Codes: B65H 2511/524 Multiple articles, e.g. double feed
• CPC Class Codes: B65H 2515/30 Forces; Stresses
• CPC Class Codes: B65H 2551/20 Display means; Information output means
• CPC Class Codes: B65H 2553/61 Mechanical means, e.g. contact arms
• CPC Class Codes: B65H 3/047 separating from the top of a pile
• CPC Class Codes: B65H 3/523 the retainers positioned over articles separated from the bottom of the pile
• CPC Class Codes: B65H 7/12 responsive to double feed or separation

Abstract

An apparatus is shown for removing a sheet from the top of a stack of sheets and transporting it laterally in the direction of a processing station. The apparatus comprises a pick mechanism for frictionally engaging the exposed surface of the top sheet in a stack and transporting it laterally substantially in the plane of the top of the stack. An angled dam is located adjacent the pick mechanism for slidingly engaging the sheet edge and the sheet surface opposite the surface engaged by the pick mechanism to lift sheets transported by the frictional engagement device out of the plane of the top of the stack. A first thickness sensor senses the number of sheets that are transported past the dam. A brake responsive to the first thickness sensor selectively apply a friction surface to the sheet surface opposite the surface engaged by the frictional engagement device when more then one sheet is transported past the dam.

Claims

1. An apparatus for removing a sheet from the top of a stack of sheets and transporting it laterally in the direction of a processing station comprising:

pick means for frictionally engaging the exposed surface of the top sheet and transporting it laterally substantially in the plane of the top of the stack;

angled dam means located adjacent the pick means for slidingly engaging the sheet edge and the sheet surface opposite the surface engaged by the pick means to lift sheets transported by said pick means out of the plane of the top of the stack;

first thickness sensor means for sensing the number of sheets that are transported past the dam; and

brake means responsive to said first thickness sensor means for selectively applying a brake friction surface to the sheet surface opposite the surface engaged by the pick means when more than one sheet is transported past the dam.

2. The apparatus recited in claim 1 wherein said pick means for frictionally engaging the exposed surface of the top sheet is a continuous belt.

3. The apparatus as recited in claim 2 wherein said continuous belt means is mounted for selectively frictionally engaging the exposed surface of the top of a stack of sheets in response to a pick command from a data processing means.

4. The apparatus recited in claim 1 wherein the brake means comprises:

an idler wheel located opposite said pick means that engages the sheet surface opposite the surface engaged by the pick means and rotates with the sheet surface it engages; and

and a brake operatively connected to said idler wheel for selectively stopping rotation of said idler wheel.

5. The apparatus recited in claim 1 further comprising a second thickness sensor means downstream from said brake means for sensing the number of sheets that are transported past said brake means.

6. The apparatus as recited in claim 5 further comprising error indicator means responsive to said second thickness sensor means for signalling an error condition if more than one sheet is transported past said brake means.

7. The apparatus as recited in claim 5 further comprising skew detection and correction means downstream from said second thickness sensor means

8. The apparatus as recited in claim 5 wherein said pick means is a continuous belt and further comprising means responsive to said second thickness sensor means for halting motion of said continuous belt if more than one sheet is transported past said brake means.

9. The apparatus as recited in claim 1 further comprising means for sensing the presence or absence of a stack of sheets.

10. The apparatus as recited in claim 1 wherein said pick means is an elongated continuous belt the center of the lower course of which is raised by an idler roller that bears against said lower course of said continuous belt.

11. The apparatus as recited.in claim 1 wherein said first thickness sensor means comprises:

a pair of wheels rotating on substantially parallel axes that are engaged at one point along their periphery to define a measuring gap at said one point;

mounting means on which at least one of said pair of wheels is mounted for rotation, said mounting means being deflected when one or more sheets enters the measuring gap; and

means responsive to deflection of said mounting means for registering as an electrical signal the amount of deflection of said mounting means.

12. The apparatus as recited in claim 11 wherein said mounting means comprises:

a crank connected to said at least one of said pair of wheels;

a shaft connected to said crank that rotates in response to displacement of the axis of rotation of said at least one of said pair of wheels; and

Hall effect sensor means connected to said shaft and producing a voltage dependent on the amount of displacement of the axis of rotation of said at least one of said pair of wheels.

13. The apparatus as recited in claim 1 further comprising:

level sensor means for contacting the top of the stack of sheets to sense the level of the top of said stack; and

lift means operably connected to said level sensor means for raising said level sensor means out of contact with said stack when said pick means frictionally engages the exposed surface of the top sheet.

14. The apparatus as recited in claim 1 further comprising pick force control means for limiting the downward force exerted by said pick means on the top of the stack.

15. The apparatus as recited in claim 14 wherein the pick force control means comprises a mechanical linkage that includes as one element a bias spring of a selected spring rate that determines the downward force exerted by said pick means on the top of the stack.