Thermal transit time flow measurement system

• US 4,938,079 A
• Filed: 03/06/1989
• Issued: 07/03/1990
• Est. Priority Date: 03/06/1989
• Status: Expired due to Term

• Current Assignee: Cardinal Health 303 Incorporated (Cardinal Health, Inc.)
• Original Assignee: Ivax Corporation (Teva Pharmaceutical Industries, Ltd.)
• Inventors: Goldberg, Jack
• Primary Examiner(s): NOT, DEFINED
• Application Number:
  US07/319,353
• Time in Patent Office: 484 Days
• Field of Search: 73/861.95, 73/861.05, 73/861.06, 73/861.07, 73/204.23, 324/58.5 A, 324/58.5 C, 374/122, 604/65, 604/67
• US Class Current: 73/861.95
• CPC Class Codes: G01F 1/7044 using thermal tracers
• CPC Class Codes: G01F 1/7084 using thermal detecting arrangements

Abstract

The apparatus accurately measures flow rate of fluid within a conduit without direct fluid contact, based on the introduction of a thermal marker into the fluid stream by means of at least one externally mounted heater, and detection of the thermal marker by means of at least one externally mounted sensor. The transit time of the thermal marker can be ascertained for transit of the thermal marker from a heater to a sensor, or from one sensor to another sensor. A preferred embodiment of the heater comprises a resonant microwave cavity which heats the fluid radiatively, and a preferred embodiment of the sensor comprises a resonant microwave cavity through which a portion of the fluid conduit passes, the resonant characteristics of said microwave sensor being perturbed by the passage of the thermal marker.

Claims

1. Apparatus for measuring the rate of flow of a fluid through a conduit, comprising

(a) at least one heater means for generating radiative heat energy in a manner sufficient to produce a thermal marker in said fluid flow, said heater means not physically in contact with said fluid;

(b) at least one sensor means for detecting said thermal marker in said fluid, not physically in contact with said fluid, and adapted to generate an electrical signal responsive to the proximity of said thermal marker to said sensor means; and

(c) signal processing means operatively connected to said heater means and said sensor means for determining a parameter of fluid flow rate within the conduit based upon the magnitude of the signal from said sensor means as a function of time.

2. The apparatus of claim 1, wherein said heater means comprises a means for generating microwave radiation.

3. The apparatus of claim 1, wherein there are a plurality of said sensor means, each disposed at a different locus downstream from said at least one heater means.

4. The apparatus of claim 1, wherein said sensor means is responsive to changes in the complex dielectric constant of said fluid.

5. The apparatus of claim 4 wherein said sensor means includes means for generating an electric field of low-energy microwave radiation within a resonant microwave cavity within which a portion of said fluid conduit is placed.

6. The apparatus of claim 5, wherein said sensor means includes means for focusing the electric field of said low-energy microwave radiation on a portion of said fluid flowing within said conduit.

7. The apparatus of claim 6, wherein said sensor means includes means for determining the resonant characteristics of said microwave sensor cavity.

8. The apparatus of claim 7, wherein said means for determining the resonant characteristics of said microwave sensor cavity comprises a low-power microwave amplifier, said amplifier operatively connected to said microwave sensor cavity thereby creating a low-power microwave oscillator operating at or near the resonant frequency of said microwave sensor cavity, and a frequency discriminator operatively connected to said low power microwave oscillator.

9. The apparatus of claim 7, wherein said means for determining the resonant characteristics of said microwave sensor cavity comprises a low-level microwave signal source, said signal source operating near the resonant frequency of said microwave sensor cavity and operatively connected to said microwave sensor cavity, and an amplitude detector operatively connected to said microwave sensor cavity.

10. The apparatus of claim 7, wherein said means for determining the resonant characteristics of said microwave sensor cavity comprises a low-level microwave signal source, said signal source operating near the resonant frequency of said microwave sensor cavity and operatively connected to said microwave sensor cavity, and a phase detector operatively connected to said signal source and to said microwave sensor cavity.

11. The apparatus of claim 1, wherein said at least one sensor means comprises a microwave radiometer disposed adjacent to the external surface of said fluid conduit.

12. The apparatus of claim 1, wherein said parameter of fluid flow rate is the mean velocity of said fluid flow.

13. The apparatus of claim 1, wherein said parameter of fluid flow rate is the volumetric rate of said fluid flow.

14. The apparatus of claim 1, wherein said signal processing means includes means for determining said rate of fluid flow based upon the measured period of time for said thermal marker to propagate from said heater means to said sensor means.

15. The apparatus of claim 1, wherein there are a plurality of said sensor means, and said signal processing means includes means for determining said rate of fluid flow based upon the measured period of time for said heat pulse to propagate from one of said sensor means to another of said sensor means.

16. The apparatus of claim 1, wherein said signal processing means is connected to a device for pumping or controlling said fluid flow and operative to maintain a selected flow rate.

17. The apparatus of claim 1, further including means for enabling and disabling said means for generating radiative heat energy.

18. The apparatus of claim 1, further including means for controlling the power level of said radiative heat energy.

19. Apparatus for measuring the rate of flow of a fluid through a conduit, comprising

(a) at least one heater means for generating microwave radiation, including means for focusing said microwave radiation on a portion of said conduit in a manner sufficient to produce a thermal marker in said fluid flow, said heater means not physically in contact with said fluid;

(b) at least one sensor means for detecting said thermal marker in said fluid, not physically in contact with said fluid, and adapted to generate an electrical signal responsive to the proximity of said thermal marker to said sensor means; and

(c) signal processing means operatively connected to said heater means and said sensor means for determining a parameter of fluid flow rate within the conduit responsive to the signal from said sensor means.

20. The apparatus of claim 19, wherein said heater means comprises a microwave signal source operatively connected to a tapered waveguide type of heating element operating at a power sufficient to cause heating of a specific region in said fluid.

21. The apparatus of claim 19, wherein said heater means includes means for generating an electric field of microwave radiation within a resonant microwave cavity within which a portion of said fluid conduit is placed.

22. The apparatus of claim 21, wherein said heater means includes a signal source operatively connected to said microwave cavity of power sufficient to cause heating of a specific region of said fluid, said signal source operating at or near the resonant frequency of said resonant microwave cavity to thereby deliver radiative microwave energy into said fluid.

23. The apparatus of claim 21 wherein said heater means includes said microwave cavity operatively connected to a microwave power amplifier thereby creating an oscillator operating at a power sufficient to cause heating of a specific region of said fluid, said oscillator operating at or near the resonant frequency of said resonant microwave cavity to thereby deliver radiative microwave energy into said fluid.

24. The apparatus of claim 19, wherein there are a plurality of said heater means, each being disposed at a different locus upstream of at least one said sensor means.

25. Apparatus for measuring the rate of flow of a fluid through a conduit, comprising

(a) at least one heater means for generating radiative heat energy in a manner sufficient to produce a thermal marker in said fluid flow, said heater means not physically in contact with said fluid;

(b) at least one sensor means for generating an electric field of low-energy microwave radiation within a resonant cavity within which a portion of said fluid is placed, including means for focusing the electric field of said low-energy microwave radiation on a portion of said fluid flowing within the conduit, said sensor means being responsive to changes in the complex dielectric constant of said fluid for detecting said thermal marker in said fluid, said sensor means not physically contacting said fluid, and said sensor means being adapted to generate an electrical signal responsive to the proximity of said thermal market to said sensor means; and

(c) signal processing means operatively connected to said heater means and said sensor means for determining a parameter of fluid flow rate within the conduit responsive to the signal from said sensor means.

26. The apparatus of claim 25, wherein said sensor means includes means for determining the resonant characteristics of said microwave sensor cavity.

27. The apparatus of claim 26, wherein said means for determining the resonant characteristics of said microwave sensor cavity comprises a low-power microwave amplifier, said amplifier operatively connected to said microwave sensor cavity thereby creating a low-power microwave oscillator operating at or near the resonant frequency of said microwave sensor cavity, and a frequency discriminator operatively connected to said low power microwave oscillator.

28. The apparatus of claim 26, wherein said means for determining the resonant characteristics of said microwave sensor cavity comprises a low-level microwave signal source, said signal source operating the near the resonant frequency of said microwave sensory cavity and operatively connected to said microwave sensor cavity, and an amplitude detector operatively connected to said microwave sensor cavity.

29. The apparatus of claim 26, wherein said means for determining the resonant characteristics of said microwave sensor cavity comprises a low-level microwave signal source, said signal source operating near the resonant frequency of said microwave sensory cavity and operatively connected to said microwave sensor cavity, and a phase detector operatively connected to said signal source and to said microwave sensor cavity.