Automatic package label scanner

• US 4,939,355 A
• Filed: 01/22/1988
• Issued: 07/03/1990
• Est. Priority Date: 01/22/1988
• Status: Expired due to Term

• Current Assignee: PSC Scanning, Inc. (Datalogic ADC Incorporated)
• Original Assignee: Spectra-Physics Incorporated (MKS Instruments Incorporated)
• Inventors: Roberts, H. Nicks, Rando, Joseph F.
• Primary Examiner(s): TRAFTON, DAVID
• Application Number:
  US07/147,815
• Time in Patent Office: 893 Days
• Field of Search: 235/462, 235/467, 235/470
• US Class Current: 235/462.14
• CPC Class Codes: A47F 9/046 Arrangement of recording means in or on check-out counters record carriers or readers per se G06K
• CPC Class Codes: A47F 9/048 automatically
• CPC Class Codes: G06K 7/10871 randomly oriented data-fields, code-marks therefore, e.g. concentric circles-code
• CPC Class Codes: G07G 1/0045 with a code reader for reading of an identifying code of the article to be registered, e.g. barcode reader or radio-frequency identity [RFID] reader

Abstract

A point of sale bar code scanner, such as a grocery store check-out label scanner, that is attendant-free and completely automated in providing a listing or a total pricing of a customer'"'"'s selected items. At each automated check-out, the customer initiates the process, places items on a conveyor, which carries each item separately through a scanner. The scanner reads all sides of each package, including the bottom of the package, since the bar code label could be located on any surface. Serial conveyors are used, and gates preferably control the advancement of items onto a conveyor which will carry the item through the scanning area, such that only one item can be scanned at a time. The conveyor in the scanning area includes a series of belt strips through which an upwardly scanned beam can read the package bottom. Various methods and systems are disclosed for handling "no reads". The customer signifies termination of the process at the appropriate time. In the process the customer receives some sort of identification tag.

Claims

1. An automatic scanner for automatically scanning bar code labels of selected items substantially without an attendant, comprising:

item conveyor means for automatically moving items through an item path including a scan region,

bar code laser scanner means for scanning with one or more laser beams a volume of space in which an item bar code label might be located, including means for scanning for the label on substantially all surfaces of the item,

item gate means for determining the presence of an item on the product conveyor means as the item reaches a preselected point in the item scan path and for determining whether the item has exited the scan region at the time a succeeding item approaches the scan region, and for inhibiting the progress of the succeeding item until the first item has exited the scan region and then enabling the succeeding item to continue its movement into the scan region, and

decoding means for receiving signals from the scanning of the bar code labels and for compiling data relating to the items whose bar codes have been read and for preparing a tabulation of said items.

2. The scanner of claim 1, including bottom reading means including a moving scan region conveyor which comprises a plurality of parallel belt strips, with means for scanning a beam up through spaces between the belts to read a bar code located on the bottom of an item.

3. The scanner of claim 1, wherein the scanning means include means for scanning the laser beam with enhanced depth of field capable of resolving a UPC or other bar code label

4. The scanner of claim 1, including item return means for returning "no read" items which the scanner is unable to read.

5. The scanner of claim 1, wherein the item conveyor means comprises a plurality of separate conveyors serially positioned, including a short first conveyor belt, sufficiently short to discourage a customer from placing more than one item on the first conveyor belt, and a scan region conveyor downstream of the first conveyor belt.

6. The scanner of claim 5, including conveyor reversal means connected to the item gate means, for reversing the first conveyor belt in the event said succeeding item approaches the scan region before said first item has exited the scan region.

7. The scanner of claim 5, wherein the scan region conveyor has a speed which is higher than the speed of the first conveyor belt, so that an item in the scan region moves faster than an item approaching the scan region reducing likelihood of an item reaching the scan region before a preceeding item has exited the scan region.

8. The scanner of claim 1, further including means for recording an image of a "no read" item, and for displaying the image at a cashier.

9. The scanner of claim 1, further including means for increasing the speed of the scan region conveyor once an item within the scan region has been read.

10. The scanner of claim 1, further including a depth of field enhancement system for the laser beam, comprising,

a pair of separate laser sources, each producing a laser beam,

beam combining means for superimposing the two laser beams substantially on a single beam path, the beams oriented in the same direction,

focusing means associated with each of the laser beams, including first beam focusing means for focusing the first beam to converge to a first focal plane at a first position in space and second beam focusing means for focusing the second beam to converge to a second focal plane at a second position in space, spaced from the first focal plane,

each beam having a beam waist sufficiently focused to resolve a typical bar code, and the two focal planes of the two beams being spaced at a distance such that most of the beam waist of the second beam is non-coextensive from the beam waist of the first beam so as to generally add the two beam waists to produce a longer effective bar code resolving depth of field than the beam waist of either beam.

11. The depth of field enhancement system of claim 10, wherein the two laser sources comprise laser diodes.

13. The bar code scanning device of claim 6 wherein the scanning lines between belt strips are spaced at about one-fourth inch.

12. A bar code scanning device for reading bar codes on the bottom surfaces of items being advanced through an item movement path, comprising:

a belt type conveyor comprising a plurality of spaced parallel belt strips having gaps between the belt strips providing an unobstructed line of view of the bottom surfaces of items on the conveyor from below, with conveyor rollers supporting the conveyor at spaced locations,

bar code laser scanner means for scanning a laser beam in a plurality of scanning planes extending between the belt strips in said gaps so as to define scanning lines at the conveyor surface parallel to and between the belt strips, and for scanning a laser beam in a generally vertical plane perpendicular to the belt strips and parallel to an axis of one of said conveyor rollers and closely adjacent to the conveyor at said one conveyor roller, and

the distance between parallel scanning lines on either side of a belt strip being sufficiently small as to assure that a UPC bar code printed on the bottom of an item can be read by the laser scanning means between the belt strips when the UPC bar code is at 45°

to said scanning lines between the belt strips,

whereby bar codes oriented at 45°

or greater to the scanning lines between the belt strips can be read between the belt strips, and bar codes oriented at 45°

can be read in said plane perpendicular to the belt strips and adjacent to the conveyor.

14. The bar code scanning device of claim 12, wherein the bar code laser scanning means includes means for generating a beam sweeping generally in a horizontal plane generally perpendicular to the direction of movement of the conveyor means and for subsequently breaking the sweeping beam into a plurality of beams successive in time and successively in said plurality of scanning planes which are generally vertical, each of said plurality of scanning planes being between adjacent ones of the belt strips, forming said parallel scanning lines at the conveyor surface.

15. An automatic scanner for scanning a beam across bar codes of items moving through the scanner, substantially without a skilled attendant, comprising:

item conveyor means for receiving items placed thereon and for automatically moving the items through an item path including a scan region,

bar code scanner means for scanning with a beam a volume of space in which a product bar code label might be located, including means for scanning in multiple directions to read the label which might be located on any of a number of different surfaces on the item,

display means for issuing instructions to a customer for the use of the scanner, including for initiating the scanning process,

item exclusion means for assuring that only one item will be capable of being read and recorded at any one time,

decoding means for receiving signals from the scanning of the bar code labels and for compiling data related to the items whose bar codes have been read and for preparing a tabulation of such items,

no read handling means for indicating when an item is not read on passing through the scan region, and

means for terminating the scanning process.

16. The automatic scanner of claim 15 wherein the no read handling means includes return means for returning the non-read item to the customer and, in conjunction with the display means, for instructing the customer to rotate the item and again place it on the item conveyor means.

17. The automatic scanner of claim 16 wherein the no read handling means further include means for making a video recording of the image of an item which has failed to be read on multiple passes through the scan region.

18. The automatic scanner of claim 15 including bottom reading means in the scan region for reading a bar code located on the bottom surface of an item as the item is moved through the scan region.

19. The automatic scanner of claim 18 wherein the bottom reading means comprises a scan region conveyor formed of a plurality of parallel belts sections or strips, and with means for scanning a beam upwardly through spaces between the parallel belt strips in scan lines parallel to the belt strips, and transverse scanning means for scanning a beam perpendicular to the belt strips, adjacent to one end of the scan region conveyor.

20. The automatic scanner of claim 15 wherein the no-read handling means includes light pen means for manual reading of a bar code and means for instructing the customer to use the light pen means to manually read a no-read bar code.

21. A bar code label scanning apparatus for scanning and reading bar codes located on the bottom surfaces of items moving along an item movement path, comprising:

a scan region conveyor comprising a series of spaced parallel endless belt strips, with a gap between adjacent belt strips providing an unobstructed elongated window of view from below of a portion of the bottom surface of an item supported on and moving with the belt strips, with rollers supporting the belt strips at forward and rearward ends of the upper surface of the scan region conveyor,

bar code laser scanner means for scanning a laser beam upwardly in a plurality of generally vertical scanning planes extending between the belt strips in said gaps so as to define at the upper conveyor surface a plurality of scanning lines parallel to and between the belt strips, and further for scanning a laser beam upwardly in a transverse plane adjacent to one end of the scan region conveyor to define at the upper conveyor surface a transverse scanning line with respect to the plurality of parallel scanning lines, and

the spacing between adjacent ones of said plurality of parallel scanning lines being sufficiently small as to substantially assure that, taking into consideration the speed of movement of the conveyor and the repetition rate of the transverse scanning line, all orientations of a bottom-located UPC bar code labels which are not read by the transverse scanning line will be read by one of the plurality of parallel scanning lines.

22. The label scanning apparatus of claim 21, wherein the spacing between adjacent parallel scanning lines is no greater than about 1/4 inch.

23. A depth of field enhancement system for a bar code label scanner having a laser source for producing a beam and a scanning mechanism for scanning the beam toward a scan region within which a bar code label is to be read, comprising,

a pair of separate laser sources comprising two independent lasers, each producing a laser beam,

beam combining means for superimposing the two laser beams substantially on a single beam path, the beams oriented in the same direction,

focusing means associated with each of the laser beams, including first beam focusing means for focusing the first beam to converge to a first focal plane at a first position in space and second beam focusing means for focusing the second beam to converge to a second focal plane at a second position in space, spaced from the first focal plane,

each beam having a beam waist sufficiently focused to resolve a standard UPC bar code, and the two focal planes of the two beams being spaced at a distance such that most of the beam waist of the second beam is non-coextensive from the beam waist of the first beam so as to generally add the two beam waists to produce a longer effective bar code resolving depth of field than the beam waist of either beam.

24. The depth of field enhancement system of claim 23, including beam signal decoding means for measuring, when a signal has been received, the return signal from each beam alternately, and using the signal with larger modulation, representing the beam in best focus at the bar code, for decoding.

25. The depth of field enhancement system of claim 23, wherein the two laser sources comprise laser diodes

26. The depth of field enhancement system of claim 25 wherein the beam combining means comprise a beam splitter cube or mirror, with the two laser diodes outputting polarized beams directed at the beam splitter from orientations substantially at right angles with respect to each other, with the beams emerging from the beam splitter along a common beam path.

27. The depth of field enhancement system of claim 23, wherein the beam waists are substantially non-coextensive so as to be fully added together in tandem to produce a bar code resolving depth of field essentially equal to the total depth of the two beam waists.

28. The depth of field enhancement system of claim 27, wherein the bar code resolving depth of field is about 6 inches.

29. The depth of field enhancement system of claim 23, including laser source switching means for switching the two sources on and off in opposition to each other with a fixed periodicity.

30. The depth of field enhancement system of claim 23, including automatic means for initially switching the two laser sources on alternately to determine the character of reflection of reflected light received and for selecting the laser source having the best return signal indicating the best focus and for continuing the scan line with that laser source.