Fibre optic sensor for the continuous measurement liquids level and other parameters

• US 4,942,306 A
• Filed: 12/30/1988
• Issued: 07/17/1990
• Est. Priority Date: 12/30/1988
• Status: Expired due to Fees

• Current Assignee: Industrial Sensors Incorporated
• Original Assignee: Focal Technologies Corp. (Moog Incorporated)
• Inventors: Colbourne, Paul D.
• Primary Examiner(s): Nelms, David C.
• Application Number:
  US07/292,111
• Time in Patent Office: 564 Days
• Field of Search: 250/227, 250/577, 250/357, 250/365, 73/293, 350/96.1
• US Class Current: 250/577
• CPC Class Codes: G01F 23/2925 using electrical detecting means
• CPC Class Codes: G01F 23/2927 for several discrete levels, e.g. with more than one light-conducting sensing element
• CPC Class Codes: Y10S 250/903 with prism contacting liquid

Abstract

A fibre optic sensor, particularly for ascertaining fluid levels, utilizes at least two optical fibres having at least a portion thereof embedded in a transparent substrate material of similar refractive index. One of the fibres is coupled to a light source, the other to a light detector. The source fibre illuminates the interior of the substrate so that light exiting the source fibre is coupled to the detector fibre when total internal reflection at the substrate/fluid interface occurs in the presence of a first fluid. In the presence of a second fluid of higher refractive index than the first fluid, there will be no coupling, due to the loss of light into the fluid by refraction. The mechanism for coupling light into the detector fibre is fluorescence within that fibre causing it to provide a light signal which varies with the level of the second fluid. Several different embodiments, to achieve continuous level sensing or the sensing of other parameters, are disclosed. As well, the issue of lead fibre insensitivity to changes in optical attenuation is addressed through a novel scheme which requires two light sources and two light detectors and utilizes the self attenuation of the fluorescent optical fibre to achieve a ratiometric measurement.

Claims

1. An indicating device for showing the level of the interface between two fluids in a container, wherein one fluid has a higher index of refraction than the other, comprising at least two optical fibres, each having at least a portion thereof embedded in a transparent substrate material of similar refractive index to that of the fluid with a higher refractive index, one of said fibres being a source fibre optically connected to a light source, the other being doped with a fluorescent doping material and being a detector fibre optically connected to a detector, the fibres being arranged within the substance such that light emitted from said source fibre illuminates the interior of the substrate, which serves as a larger waveguide, and (a) is coupled into said detector fibre when total internal reflection occurs at the substrate/fluid interface, which is the case when air or a fluid of relatively low refractive index is present, or (b) is not coupled into said detector fibre when refraction occurs at the substrate/fluid interface, which is the case when the fluid of higher refractive index, namely the fluid whose level is to be measured, is present.

2. The device of claim 1, wherein said source fibre is made to emit a particular wavelength or range of wavelengths of light so as to excite longer wavelength fluorescence in said detector fibre only when total internal reflection occurs within the substrate.

3. The device according to claim 2, wherein the substrate or waveguide is circular in cross section.

4. The device according to claim 3, wherein the fluorescent detector fibre extends longitudinally of the substrate and is positioned eccentrically of a central axis of the substrate so as to intercept predominant skew rays.

5. The device according to claim 3, wherein the fluorescent detector fibre extends helically along and around the substrate over its length so as to intercept predominant skew rays.

6. The device according to claim 5 wherein the pitch of the detector fibre helix is decreased to compensate for attenuation of the light source along the length of the substrate.

7. The device according to claim 3, wherein the fluorescent detector fibre is shrouded from the source illumination near the top of the substrate in the region where the substrate core is not yet fully and uniformly illuminated.

8. The device according to claim 3, wherein the end of the substrate opposite the source is mirrored to provide an abrupt increase in fluorescence when the fluid level drops below the end of the substrate.

9. The device according to claim 3, wherein the end of the substrate opposite the source is made non-reflecting to simplify linearization requirements.

10. The device according to claim 2 wherein the source fibre is angled with respect to the substrate/fluid interface such that its numerical aperture satisfies the principle of total internal reflection within the substrate unless the fluid to be sensed is present.

11. The device according to claim 3 including a bundle of source fibres, with each source fibre of said bundle being splayed radially to more uniformly illuminate the interior of the substrate and increase light level for improved sensor performance.

12. The device according to claim 4 wherein the detector fibre has segments of the fluorescent-doped material located there along and separated by segments of non-fluorescent fibre.

13. The device according to claim 5 wherein the detector fibre has segments of the fluorescent-doped material located there along and separated segments of non-fluorescent material.

14. The device according to claim 11 wherein the detector fibre has segments of the fluorescent-doped material located there along and separated by segments of non-fluorescent material.

15. The device according to claim 11 wherein the fibres making up the bundle of source fibre are cut to different lengths and mounted at different distances along the substrate.

16. The device according to claim 1 wherein two of said source fibres and two of said detector fibres are used to provide insensitivity to variations in lead fibre attenuation, source intensity, and detector responsivity.

17. The device according to claim 5 wherein the pitch of the detector fibre helix is varied to provide a linear response for irregular tank shapes.