AC to DC power converter and method with integrated line current control for improving power factor

• US 4,943,902 A
• Filed: 09/25/1989
• Issued: 07/24/1990
• Est. Priority Date: 11/23/1987
• Status: Expired due to Fees

• Current Assignee: Viteq Corporation
• Original Assignee: Viteq Corporation
• Inventors: Severinsky, Alex J.
• Primary Examiner(s): BEHA JR, WILLIAM
• Application Number:
  US07/411,261
• Time in Patent Office: 302 Days
• Field of Search: 363/79, 363/80, 363/81, 363/89, 363/44, 323/222, 323/285, 323/288
• US Class Current: 363/80
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 1/4291 by using a Buck converter to switch the input current
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

An AC to DC power converter comprises an input filter for filtering the alternating current input and an output filter for filtering and smoothing the direct current power output to a load. The output alternating current of the input filter is rectified and electronically switched at a frequency much higher than the frequency of the alternating line current input. The rectified line current is sensed and provided to an integrator circuit whose output provides one control signal input of a pulse width modulator circuit. The pulse width modulator circuit drives the electronic switching an at the same time, provides an output to a discharge circuit for discharging the integrator circuit.

Claims

1. A power converter for converting alternating line current provided at an input to direct current delivered at an output of the power converter comprising

filtering means for filtering the input alternating line current,

rectifying means responsive to the input current filtering means for rectifying the filtered input line current,

direct current control means, operated at a substantially higher frequency than the frequency of the input alternating line current, for controlling the direct current delivered to the output of the power converter, the direct current control means particularly comprising current switching means for switching the filtered and rectified line current at high frequency and a control circuit for providing a control signal output for controlling the current switching means and an integrating means,

line current sensing means, responsive to an output of the current rectifying means, for sensing the filtered and rectified line current and

the integrating means responsive to the line current sensing means and to the control signal output of the control circuit of the direct current control means for integrating the sensed line current and for providing a first control signal input to the control circuit of the direct current control means.

2. The power converter in accordance with claim 1 said integrating means including capacitor means for storing said sensed line current and discharge means, responsive to the control signal output of the direct current control means, for discharging said capacitor means.

3. The power converter in accordance with claim 1 further comprising

second control signal providing means coupled to the output of the power converter for providing a second control signal input to the control circuit of the direct current control means.

4. The power converter in accordance with claim 3 wherein

the second control signal providing means particularly comprises a source of DC reference voltage for comparison with a voltage waveform developed at the output of the power converter.

5. The power converter in accordance with claim 1 further comprising

second control signal providing means coupled to a reference voltage source for providing a second control signal input to the direct current control means.

6. The power converter in accordance with claim 1 wherein

the control circuit of the direct current control means particularly comprises pulse width modulating means, responsive to the integrating means, for providing the control signal output for controlling the current switching means and the integrating means, the control signal output being a pulse width modulated control signal.

7. The power converter in accordance with claim 1 wherein the line current sensing means detects the filtered and rectified line current and provides a corresponding voltage signal to the integrating means.

8. A method of converting alternating line current provided at an input to direct current delivered at an output of a power converter circuit comprising the steps of

filtering the input alternating line current,

rectifying the filtered line current and providing a rectified line current output,

switching the rectified line current output at a rate much higher than the frequency of the input alternating line current,

sensing the rectified line current output,

integrating the sensed line current to provide a first control signal,

providing an error control signal related to the desired waveform of the direct current output of the power converter,and

controlling the switching of the rectified line current output and simultaneously discharging the integrated line current, the line current switching control step being responsive to the first control signal of the line current integration step and to the error control signal.

9. The method of alternating to direct current conversion of claim 8 comprising the additional steps of

sensing the output voltage delivered at the output of the power converter and

subtracting a predetermined reference voltage from the sensed output voltage, the error control signal of the error control signal providing step being the difference between the sensed output voltage and the predetermined reference voltage.

10. The line current converting method of claim 8 wherein the filtered and rectified line current is detected during the sensing step and a corresponding voltage signal is integrated during the integration step.