Surgical instrument accounting apparatus and method

• US 4,943,939 A
• Filed: 08/29/1988
• Issued: 07/24/1990
• Est. Priority Date: 08/29/1988
• Status: Expired due to Fees

• Current Assignee: Rocklin Hoover
• Original Assignee: Rocklin Hoover
• Inventors: Hoover, Rocklin
• Primary Examiner(s): Lall, Parshotam S.
• Assistant Examiner(s): Dixon, Joseph L.
• Application Number:
  US07/237,730
• Time in Patent Office: 694 Days
• Field of Search: 364/555, 364/403, 364/413.01, 364/479, 128/762, 128/303 R, 128/419 R, 128/419 N, 377/6, 377/39, 250/221, 250/222.1, 250/435, 250/576, 221/92, 221/155, 206/363, 206/370, 206/382
• US Class Current: 702/128
• CPC Class Codes: A61B 2090/0804 Counting number of instruments used; Instrument detectors
• CPC Class Codes: A61B 50/20 Holders specially adapted for surgical or diagnostic appliances or instruments drapes with means to hold surgical instruments A61B46/23; for catheters A61M25/02
• CPC Class Codes: A61B 50/24 Stands Mayo stands A61B50/15
• CPC Class Codes: A61B 50/33 Trays
• CPC Class Codes: A61B 50/36 for collecting or disposing of used articles

Abstract

An apparatus for accounting for surgical instruments dispensed into and withdrawn from the surgical operating environment to avoid leaving instruments in the environment comprises a plurality of instrument bearing compartments mounted on a base, a stand for storing surgical instruments after use, and a digital computer programmed to receive signals both from the compartments as a sterile instrument is dispensed and from the stand when a used instrument is stored thereon, convert the signals to numbers of instruments dispensed and stored, subtract the latter number from the former and display the difference. A non-zero different means an instrument remains in the operating environment and must be visually accounted for by operating room staff. The signal from the compartments is preferably generated an interruption of beam of light carried by fiber optic filaments when an instrument is dispensed from a compartment. The signal from the stand is a pattern of transmitted light and dark areas created by instruments stored on the stand carried by an array of fiber optic filaments or digitized video imaging carried by a transmission yoke to the digital computer for digital image decoding.

Claims

1. An apparatus for accounting for standard surgical used during surgery, such as clamps, hemostats and the like, dispensed into and removed for storage out of an operating environment to avoid leaving surgical instruments in said operating environment, said apparatus comprising:

a means for dispensing surgical instruments into said operating environment, said dispensing means having a first signalling means for signalling a dispensing of one of said surgical instruments;

a means for storing surgical instruments withdrawn from said operating environment, said storing means having a second signalling means for signalling a storing of one of said surgical instruments; and

a computer means connected to said dispensing and said storing means for receiving said signaled dispensing and said signaled storing of said surgical instruments, for computing a first number anD a second number of said surgical instruments dispensed into and received for storing out of said operating environment, respectively, and for subtracting said second number from said first number to determine a third number of said surgical instruments that have been dispensed by said dispensing means into said surgical environment but are not being stored by said storing means out of said surgical environment.

2. The apparatus of claim 1 wherein said dispensing means further comprises:

a plurality of containers for holding said surgical instruments; and

a base for seating and displaying said containers.

3. The apparatus of claim 2 wherein said first signalling means further comprises optical fibers for carrying light beams, said optical fibers positioned within said containers so that said dispensing of said surgical instruments interrupts said light beams thereby indicating to said computer means that said surgical instruments have entered said operating environment.

4. The apparatus of claim 2 wherein said base has a seating means for positioning said compartments thereon so that said series of fiber optic filaments are aligned.

5. The apparatus of claim 2 wherein said containers dispense said surgical instruments one at a time, said surgical instruments having a functional end and a handle end.

6. The apparatus of claim 5 wherein said containers dispense said surgical instruments by said functional ends first.

7. The apparatus of claim 6 wherein said containers display a stack of surgical instruments so that said stack of surgical instruments in said compartments are visible.

8. The apparatus of claim 7 wherein said base is formed to allow said surgical instruments to be removed only from the bottom of said stack.

9. The apparatus of claim 1 wherein said storing means further comprises:

a stand; and

a surface mounted on said stand for storing said surgical instruments thereon, out of said operating environment, said surface having said second signalling means for signalling said second number of surgical instruments to said computer means.

10. The apparatus of claim 9 wherein said stand includes:

a rolling base;

a pedestal mounted on said rolling base; and

said surface being mounted on said pedestal.

11. The apparatus of claim 9 further comprising a fiber optic filament array mounted within said surface of said storing means for receiving a pattern of light and dark formed by light shining on said surface having surgical instruments thereon.

12. The apparatus of claim 9 further comprising a video transmission yoke mounted within said surface of said storage means for receiving a video image of surgical instruments thereon.

13. The apparatus of claim 1 wherein said computer means processes a first signal from said first signalling means and a second signal from said second signalling means wherein the process comprises the steps of decoding said first signal into said first number of surgical instruments and displaying said first number;

decoding said second signal into said second number of surgical instruments and displaying said first number;

subtracting said second number from said first number to obtain a difference; and

displaying said difference.

14. The apparatus of claim 13 wherein said computer means has pre-programmed images and the step of decoding said second signal further comprises the steps of scanning said second signal to find an image if any;

comparing said image if any found in said second signal with said pre-programmed images;

identifying said image as produced by one of said surgical instruments; and

counting said image.

15. The apparatus of claim 12 wherein said computer means provides for programmed screen display of video images for visual examination.

16. An apparatus for accounting for standard surgical instruments used during surgery, such as clamps, hemostats and the like, introduced into and removed from an operating environment to avoid leaving surgical instruments in said operating environment, said apparatus comprising:

a plurality of compartments for dispensing said surgical instruments;

a base for seating and displaying said compartments thereon;

a first signalling means for signalling a dispensing of a first number of said surgical instruments, said signalling connected to said compartments;

a stand having a surface for storing said surgical instruments, said stand having a second signalling means for signalling a second number of surgical instruments stored on said surface of said stand; and

a computer means connected to said first signalling means and said second signalling means for determining said first and said second numbers of said surgical instruments, subtracting said second number from said first number to determine a difference between said numbers and displaying said difference.

17. The apparatus of claim 16 wherein said first signalling means further comprises a plurality of fiber optic filaments for carrying light beams, said filaments running from said base and said plurality of compartments to said computer means, said dispensing of said surgical instruments causing interruptions in said light beam whereby said computer means can determine said first number of said surgical instruments.

18. The apparatus of claim 17 wherein said second signalling means includes means for generating a pattern of said surgical instrument placed on said stand.

19. The apparatus of claim 18 wherein said second signalling means transmits a contrast pattern of light and dark areas from said second number of surgical instruments stored on said surface.

20. The apparatus of claim 19 wherein said contrast pattern is created by an array of fiber optic filaments carried by said surface and connected to said computer means so that said computer means can determine said second number of said surgical instruments.

21. The apparatus of claim 19 wherein said computer means is programmed to count said interruptions in said light beam signalled by said dispensing of said surgical instruments and to recognize and count images of surgical instruments in said contrast pattern signalled from said surface by said fiber optic array.

22. The apparatus of claim 16 wherein said compartments further comprise:

a shell;

a means for holding a stack of said surgical instruments within said shell, each of said surgical instruments of said stack having a functional end and a handle end; and

a slot in said shell for dispensing said surgical instruments therethrough, said slot having a vertical portion and a horizontal portion, said functional end of said stack extending through said vertical portion so that said stack is visible but cannot be dispensed through said vertical portion, said surgical instruments dispensed only through said horizontal portion one at a time.

23. A method for accounting for surgical instruments used in an operating environment during an operation to avoid leaving said surgical instruments in said operating environment wherein the method comprises the steps of:

counting by a first digital means a number of said surgical instruments dispensed into said operating environment from a dispensing source of sterile instruments;

counting by a second digital means a second number of said surgical instruments received by a storing means located out of said operating environment;

subtracting said second number from said first number to obtain a difference; and

displaying said difference continually throughout said operation.

24. A method for accounting for surgical instruments used in an operating environment during an operation to avoid leaving said surgical instruments in said operating environment wherein the method comprises the steps of:

dispensing said surgical instruments from a dispenser;

generating a dispensed instrument signal each time a surgical instrument is dispensed from said dispenser;

storing said surgical instruments after removal from said operating environment and generating stored instrument signals corresponding to each of said stored surgical instruments;

transmitting said dispensed instrument signals and stored instrument signals to a computer means;

processing said dispensed instrument signals and stored instrument signals in said computer means to determine whether or not the number of dispensed instruments is equal to the number of stored instruments; and

generating a differential signal representing the difference between the number of instruments dispensed and the number of instruments stored and displaying an indication of said differential signal.