Surgical suturing instrument and method

• US 4,944,443 A
• Filed: 04/22/1988
• Issued: 07/31/1990
• Est. Priority Date: 04/22/1988
• Status: Expired due to Term

• Current Assignee: Stryker Sales Corporation (Stryker Corporation)
• Original Assignee: Innovative Surgical Devices, Inc.
• Inventors: Ger, Ralph, Oddsen, Robert R.
• Primary Examiner(s): Bell, Paul A.
• Application Number:
  US07/185,054
• Time in Patent Office: 830 Days
• Field of Search: 128/334 R, 227/19, 227/ DIG. 7
• US Class Current: 227/19
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/0684 having a forming anvil staying above the tissue during stapling
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: Y10S 227/901 Surgical clip appliers

Abstract

A surgical instrument for suturing a hernial opening in internal body tissues of a patient comprises an elongate staple cartridge rotatably mounted to an elongate frame at a distal end thereof and an elongate staple forming plate movably mounted to the frame for ejecting a staple from the cartridge into the body tissues of the patient and deforming the staple from an open position to a closed position in which the staple holds together two pieces of body tissue on opposite sides of the hernial opening. The instrument further includes a rotator assembly operatively connected to the cartridge for rotatating the cartridge from an orientation aligned with the frame means to a staple ejection orientation transverse to the frame. A tissue positioning assembly separate from the staple forming plate is provided for gripping, approximating and temporarily holding together in a stapling position the two pieces of body tissue prior to and during a stapling operation.

Claims

1. A surgical instrument for suturing an opening in internal body tissues of a patient from inside the body cavity of the patient, said instrument comprising:

elongate frame means for providing a superstructure for the instrument;

staple storing means on said frame means for temporarily storing at least one staple;

staple forming and ejection means at least in part movably mounted to said frame means for ejecting said staple from said stable storing means into the body tissues of the patient and deforming said staple from an open position to a closed position in which said staple holds together two pieces of body tissue on opposite sides of said opening;

first actuating means at least in part movably mounted to said frame means and connected to said staple forming and ejection means for moving at least a portion thereof;

tissue positioning means separate from said staple forming and ejection means and mounted to said frame means for gripping, approximating and temporarily holding in a stapling position said two pieces of body tissue prior to and during a stapling operation; and

second actuating means separate from said first actuating means for moving at least a portion of said tissue positioning means prior to said stapling operation, said second actuating means being at least in part movably mounted to said frame means and connected to said tissue positioning means.

2. The instrument defined in claim 1 wherein said tissue positioning means includes a pair of tong-like gripper members mounted to said frame means for longitudinal motion therealong and camming means for changing a distance between said tong-like gripper members during motion thereof so that during a closing stroke said tissue positioning means simultaneously draws said two pieces of body tissue together and towards said staple storing means.

3. The instrument defined in claim 2 wherein said second actuating means includes an actuator member mechanically connected to said tong-like gripper members and further includes biasing means engaging said actuator member for biasing said tong-like gripper members towards a closed configuration.

4. The instrument defined in claim 3 wherein said biasing means includes a tension spring fastened at one end to said frame means and at an opposite end to said actuator member.

5. The instrument defined in claim 4 wherein said second actuating means includes a knob for enabling an operator to push said actuator member from a proximal end of the instrument towards a distal end thereof in opposition to a force exerted by said tension spring.

6. The instrument defined in claim 2 wherein each of said tong-like gripper members is provided with means including a collar-like element for limiting the amount of insertion of said tong-like gripper members into the body tissues of the patient.

7. The surgical instrument of claim 1 further comprising a plastic body member which has at an end a longitudinally extending recess which serves as a guide for said rotating means.

8. The instrument defined in claim 1 wherein said instrument includes a distal end adjacent which at least part of said staple forming and ejection means and at least of part said tissue positioning means are exposed from said frame means, said instrument also including a proximal end and means mounted to said frame means for sealing fluid-tight said distal end of said instrument from said proximal end of said instrument.

22. The instrument defined in claim 2 wherein said staple forming and ejection means includes an elongate plate element movably mounted to said frame means, said timing means including a slot formed in said elongate plate element and a pin on said rotator member coacting with said slot.

23. The instrument defined in claim 2 wherein said rotator means further includes spring biasing means for forcing said pin against said elongate plate element.

24. The instrument defined in claim 23, further comprising stop means including coacting elements on said rotator member and said frame means for limiting a range of longitudinal motion of said rotator member and concomitantly limiting a range of rotational motion of said cartridge.

25. The instrument defined in claim 24, wherein said slot is provided with beveled ends and said pin is formed with a PG,60 substantially conically shaped free end, whereby said pin is compelled to moved transversely out of said slot upon an arresting of longitudinal motion of said rotator member by said stop means.

26. The instrument defined in claim 5 wherein said stop means includes a floating pin slidably mounted to said frame means for controlled movement in a direction transverse thereto, a shoulder at a proximal end of said rotator member and an additional slot in said elongate plate element, said additional slot being formed with a beveled proximal end and said floating pin being provided with conically shaped ends, whereby said floating pin is forced in a camming type motion transversely out of said slot upon an engagement of said floating pin with said beveled proximal end during relative motion of said elongate plate element and said rotator member after termination of a cartridge rotation operation and is simultaneously moved into a locking engagement with said shoulder.

27. The instrument defined in claim 2 wherein said staple forming and ejection means includes an anvil member with an anvil flange projecting, during said stapling operation, into a staple forming plane intersecting said cartridge, further comprising shifting means for moving said anvil flange transversely away from said staple forming plane prior to a cartridge rotation operation.

28. The instrument defined in claim 27 wherein said staple forming and ejection means includes an elongate plate element movably mounted to said frame means, said timing means including a slot formed in said elongate plate element and a pin on said rotator member coacting with said slot, said anvil member being an elongate member with a proximal end attached to said frame means and a distal end carrying said anvil flange, said shifting means including a camming projection on said anvil member engageable with said plate member.

9. A surgical instrument for suturing internal body tissues of a patient reached through a relatively small incision, comprising:

an elongate relatively narrow frame suitable to be passed through said relatively small incision;

a staple cartridge mounted to said elongate frame;

means for moving said stable cartridge from a first orientation aligned with said frame and not substantially increasing the profile of said frame to a second orientation transverse to said frame for staple ejection, whereby said frame may be passed through said relatively small incision when said cartridge is in said first orientation aligned with said frame means and then said cartridge may be moved to said second orientation transverse to said frame for staple ejection; and

means for ejecting a staple into the internal body tissues of said patient and for closing said staple.

10. The surgical instrument defined in claim 9 wherein said means for ejecting a staple comprises a staple forming plate movably mounted to said elongate frame for ejecting a staple from said cartridge and deforming said staple from an open position to a closed position in which said staple holds together two pieces of body tissue on opposite internal sides of said hernial opening.

11. The surgical instrument defined in claim 9 further comprising a means for tissue positioning, said means for tissue positioning mounted on said elongate frame separate from said staple ejection means and functioning to grip, approximate and temporarily hold together two pieces of body tissue prior to and during a stapling operation.

12. The surgical instrument defined in claim 9 wherein said means for tissue positioning comprises a pair of tong-like gripper members mounted to said elongate frame for longitudinal motion therealong, and a camming element for changing the distance between the tong-like gripper members during motion thereof so that during a closing stroke the means for tissue positioning draws two pieces of body tissue together and towards the staple cartridge.

13. The surgical instrument defined in claim 9 wherein said means for moving said staple cartridge comprises a rotator member slidably mounted to said elongate frame for longitudinal motion therealong, a link pivotably attached at one end to said staple cartridge and at an opposite end to said rotator member, and a timing mechanism mounted to said elongate frame for controlling the initiation and duration of motion of the rotator member.

14. The surgical instrument defined in claim 13 wherein said timing mechanism comprises a slot in an elongate plate element movably mounted to said elongate frame and a pin on said rotator member coating with the slot.

15. The surgical instrument defined in claim 13 wherein said means for moving further comprises a biasing spring for forcing against said elongate plate element, and a plurality of coacting stop members provided on said rotator member and said elongated frame for limiting the range of longitudinal motion of said rotator member and concomitantly the range of rotational motion of the cartridge.

16. The surgical instrument defined in claim 9 wherein said staple cartridge comprises a staple chamber having an inlet opening, a biasing spring and a staple plate mounted therein, said biasing spring and plate functioning to enable the reception and storage of additional staples by the cartridge subsequently to the stapling operation, and a plurality of spring tines for preventing a staple from falling out of said stable chamber prior to a staple ejection operation.

17. A surgical instrument for suturing an opening in internal body tissues of a patient from inside the body cavity of the patient, said instrument comprising:

elongate frame means for providing a superstructure for the instrument;

staple storing means on said frame means for temporarily storing at least one staple, said staple storing means including an elongate staple cartridge rotatably mounted to said frame means at a distal end thereof, and further comprising rotator means operatively connected to said cartridge for rotating said cartridge from an orientation aligned with said frame means to a staple ejection orientation transverse to said frame means;

staple forming and ejection means at least in part movably mounted to said frame means for ejecting said staple from said stable storing means into said body tissues and deforming said staple from an open position to a closed position in which said staple holds together two pieces of body tissue on opposite sides of said opening;

first actuating means at least in part movably mounted to said frame means and connected to said staple forming and ejection means for moving at least a portion thereof;

tissue positioning means separate from said staple forming and ejection means and mounted to said frame means for gripping, approximating and temporarily holding in a stapling position said two pieces of body tissue prior to and during a stapling operation;

second actuating means separate from said first actuating means for moving at least a portion of said tissue positioning means prior to said stapling operation, said second actuating means being at least in part movably mounted to said frame means and connected to said tissue positioning means.

18. The instrument defined in claim 17 wherein said cartridge includes a staple chamber and means including spring tines for preventing a staple from falling out of said chamber prior to a staple ejection operation.

19. The instrument defined in claim 18 wherein said cartridge is provided with means for receiving and storing additional staples subsequently to said stapling operation, said means for receiving and storing including an inlet opening, a biasing spring and a staple plate.

20. The instrument defined in claim 17 wherein said rotator means includes a rotator member slidably mounted to said frame means for longitudinal motion therealong and a rotator link pivotably attached at one end to said cartridge and at an opposite end to said rotator member.

21. The instrument defined in claim 20, further comprising timing means mounted to said frame means for controlling the initation and duration of motion of said rotator member.

29. The instrument defined in claim 21, further comprising additional storing means in said frame means for holding additional staples, loading means for shifting said additional staples from said additional storing means into said cartridge, and staple arrest means for preventing motion of said additional staples during a cartridge rotation operation and said stapling operation.

30. The instrument defined in claim 29 wherein said additional storing means includes an elongate chamber in said frame means and wherein said loading means includes a compression spring.

31. The instrument defined in claim 30 wherein said staple forming and ejection means includes an elongate plate element movably mounted to said frame means and wherein said staple arrest means includes a catch member pivotably mounted to said frame means, said timing means including a slot formed in said elongate plate element and a pin on said rotator member coacting with said slot, said catch member having a camming portion engageable with said plate element.

32. The instrument defined in claim 17 wherein said staple forming and ejection means includes an anvil member with an anvil flange projecting, during said stapling operation, into a staple forming plane intersecting said cartridge, further comprising shifting means for moving said anvil flange transversely away from said staple forming plane prior to a cartridge rotation operation.

33. The instrument defined in claim 32 wherein said staple forming and ejection means includes an elongate plate element movably mounted to said frame means, said anvil member being an elongate member with a proximal end attached to said frame means and a distal end carrying said anvil flange, said shifting means including a camming projection on said anvil member engageable with said plate member.

34. The instrument defined in claim 17, further comprising additional storing means in said frame means for holding additional staples, loading means for shifting said additional staples from said additional storing means into said cartridge, and staple arrest means for preventing motion of said additional staples during a cartridge rotation operation and said stapling operation.

35. The instrument defined in claim 34 wherein said additional storing means includes an elongate chamber in said frame means and wherein said loading means includes a compression spring.

36. The instrument defined in claim 34 wherein said staple forming and ejection means includes an elongate plate element movably mounted to said frame means and wherein said staple arrest means includes a catch member pivotably mounted to said frame means, said catch member having a camming portion engageable with said plate element.

37. The instrument defined in claim 17 wherein said staple forming and ejection means includes an anvil member with an anvil flange projecting, during said stapling operation, into a staple forming plane intersecting said cartridge, further comprising (a) shifting means for moving said anvil flange transversely away from said staple forming plane prior to a cartridge rotation operation, (b) additional storing means in said frame means for holding additional staples, (c) loading means for shifting said additional staples from said additional storing means into said cartridge, (d) staple arrest means for preventing motion of said additional staples during a cartridge rotation operation and said stapling operation, and (e) timing means for timing rotation of said cartridge, shifting of said anvil flange and operation of said staple arrest means.

38. The instrument defined in claim 37 wherein said staple arrest means includes a catch member pivotably mounted to said frame means, said timing means includes (a) an elongate plate element movably mounted to said frame means, (b) a camming projection on said anvil member engageable with said plate element, (c) a camming portion of said catch member engageable with said plate element, and (d) a rotator member slidably mounted to said frame means and a slot formed in said plate element coating with a pin on said rotator member.

39. The instrument defined in claim 37 wherein said plate element is connected to said frame means by a biasing spring.

40. The surgical instrument of claim 17 further comprising an anvil member having a camming projection thereon which engages said staple forming plate during a forward or distal motion thereof and thereby cooperates with that plate member to laterally bend said anvil member, said anvil member being removed, during a cartridge rotation, from engagement with said cartridge.

41. A surgical instrument for suturing an opening in internal body tissues of a patient from inside a body cavity of the patient, said instrument comprising:

elongate frame means for providing a superstructure for said instrument;

staple storing means on said frame means for temporarily storing at least one staple, said staple storing means including an elongate staple cartridge rotatably mounted to said frame means at a distal end thereof;

rotator means mounted to said frame means and operatively connected to said cartridge for rotating said cartridge from an orientation aligned with said frame means to a staple ejection orientation transverse to said frame means; and

staple forming and ejection means at least in part movably mounted to said frame means for ejecting said staple from said stable storing means into the body tissues of the patient upon the termination of a rotation operation and deforming said staple from an open position to a closed position in which said staple holds together two pieces of body tissue on opposite sides of said opening.

42. The instrument defined in claim 41 including tissue positioning means on said frame means for gripping, approximating and holding in stapling position said two pieces of body tissue prior to and during a stapling operation.

43. The instrument defined in claim 42 wherein said tissue positioning means is separate and distinct from said staple forming and ejection means.

44. The instrument defined in claim 43 wherein said instrument includes a distal end adjacent which at least part of said staple forming and ejection means are exposed from said frame means, said instrument also including a proximal end and means mounted to said frame means for sealing fluid-tight said distal end of said instrument from said proximal end of said instrument.

45. The instrument defined in claim 41 wherein said cartridge includes a staple chamber and means including spring tines for preventing a staple from falling out of said chamber prior to a staple ejection operation.

46. The instrument defined in claim 45 wherein said cartridge is provided with means for receiving and storing additional staples subsequently to said stapling operation, said means for receiving and storing including an inlet opening, a biasing spring and a staple plate.

47. The instrument defined in claim 41 wherein said rotator means includes a rotator member slidably mounted to said frame means for longitudinal motion therealong and a rotator link pivotably attached at one end to said cartridge and at an opposite end to said rotator member.

48. The instrument defined in claim 47, further comprising timing means mounted to said frame means for controlling the initation and duration of motion of said rotator member.

49. The instrument defined in claim 48 wherein said staple forming and ejection means includes an elongate plate element movably mounted to said frame means, said timing means including a slot formed in said elongate plate element and a pin on said rotator member coacting with said slot.

50. The instrument defined in claim 49 wherein said rotator means further includes spring biasing means for forcing said pin against said elongate plate element.

51. The instrument defined in claim 50, further comprising stop means including coacting elements on said rotator member and said frame means for limiting a range of longitudinal motion of said rotator member and concomitantly limiting a range of rotational motion of said cartridge.

52. The instrument defined in claim 51, wherein said slot is provided with beveled ends and said pin is formed with a substantially conically shaped free end, whereby said pin is compelled to moved transversely out of said slot upon an arresting of longitudinal motion of said rotator member by said stop means.

53. The instrument defined in claim 51 wherein said stop means includes a floating pin slidably mounted to said frame means for controlled movement in a direction transverse thereto, a shoulder at a proximal end of said rotator member and an additional slot in said elongate plate element, said additional slot being formed with a beveled proximal end and said floating pin being provided with conically shaped ends, whereby said floating pin is forced in a camming type motion transversely out of said slot upon an engagement of said floating pin with said beveled proximal end during relative motion of said elongate plate element and said rotator member after termination of a cartridge rotation operation and is simultaneously moved into a locking engagement with said shoulder.

54. The instrument defined in claim 48 wherein said staple forming and ejection means includes an anvil member with an anvil flange projecting, during said stapling operation, into a staple forming plane intersecting said cartridge, further comprising shifting means for moving said anvil flange transversely away from said staple forming plane prior to a cartridge rotation operation.

55. The instrument defined in claim 54 wherein said staple forming and ejection means includes an elongate plate element movably mounted to said frame means, said timing means including a slot formed in said elongate plate element and a pin on said rotator member coacting with said slot, said anvil member being an elongate member with a proximal end attached to said frame means and a distal end carrying said anvil flange, said shifting means including a camming projection on said anvil member engageable with said plate member.

56. The instrument defined in claim 48, further comprising additional storing means in said frame means for holding additional staples, loading means for shifting said additional staples from said additional storing means into said cartridge, and staple arrest means for preventing motion of said additional staples during a cartridge rotation operation and said stapling operation.

57. The instrument defined in claim 56 wherein said additional storing means includes an elongate chamber in said frame means and wherein said loading means includes a compression spring.

58. The instrument defined in claim 57 wherein said staple forming and ejection means includes an elongate plate element movably mounted to said frame means and wherein said staple arrest means includes a catch member pivotably mounted to said frame means, said timing means including a slot formed in said elongate plate element and a pin on said rotator member coacting with said slot, said catch member having a camming portion engageable with said plate element.