Offset coupling for electrical conduit

• US 4,946,202 A
• Filed: 04/14/1989
• Issued: 08/07/1990
• Est. Priority Date: 04/14/1989
• Status: Expired due to Term

• Current Assignee: Vincent Perricone
• Original Assignee: Vincent Perricone
• Inventors: Perricone, Vincent
• Primary Examiner(s): Arola, Dave W.
• Application Number:
  US07/339,140
• Time in Patent Office: 480 Days
• Field of Search: 285/184, 285/166, 285/907, 285/404, 174/86, 403/90, 29/469, 29/428
• US Class Current: 285/153.2
• CPC Class Codes: F16C 11/106 for ball joints
• CPC Class Codes: F16L 27/04 with partly spherical engaging surfaces
• CPC Class Codes: F16L 3/015 using articulated- or supple-guiding elements
• CPC Class Codes: H02G 3/0481 with a circular cross-section H02G3/0468, H02G3/0475 take precedence
• CPC Class Codes: H02G 3/0625 with means for preventing disengagement of conductors
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A coupling is provided for connecting between an electrical conduit and an electrical device for enclosing electrical wires passing therebetween, when the conduit and the device are laterally offset as well as spaced apart from each other. The coupling comprises at least first, second, and third hollow tubular members extending along first, second, and third axes respectively and joined end to end by at least a pair of ball and socket joints to form a unitary structure having relatively smooth interior walls forming a passageway for accommodating passage of electrical wires therethrough.

The joints are angularly adjustable in any plane aligned with said second axis to permit alignment of said first, second, and third axes not only in coalignment with each other, but also said first and third axes displaced one from the other by an offset distance corresponding to said lateral offset.

Claims

1. A coupling for connecting between an electrical conduit and an electrical device for enclosing electrical wires passing therebetween, said conduit and device being laterally offset as well as spaced apart from each other, said coupling comprising:

(a) at least first, second, and third hollow tubular members extending along first, second, and third axes respectively and joined end to end by at least a pair of joint means to form a unitary structure having relatively smooth interior wall forming a substantially unobstructed passageway suitable for accommodating passage of electrical wires therethrough, there being one joint means between said first and second tubular members and another joint means between said second and third tubular members, said joint means being angularly adjustable in any plane aligned with said second axis to permit alignment of said first, second, and third axes not only in coalignment with each other, but also said first and third axes displaced one from the other by an offset distance corresponding to said lateral offset;

(b) means for coupling free ends of said first and third tubular members to said conduit and said device respectively to form said passageway therebetween for enclosing said electrical wires therein; and

(c) means associated with each joint means for securing each said joint means in a fixed angular orientation corresponding to said offset.

2. The coupling of claim 1, wherein each said joint means includes a hollow ball and socket joint permitting universal movement of conjoined members at said joint, said movement being restricted to limit an obtuse angle between said first and second axes, and also said third and second tubular axes, to no less than approximately 155°

.

3. The coupling of claim 1, wherein the second tubular member is integrally formed at both ends thereof with a spherically shaped surface for slidingly mating on the radially outward side thereof in a concentric relationship with a correspondingly shaped spherical surface integrally formed in one end of each of said first and third tubular members for likewise slidingly mating on the radially inward side to provide a continuum of angular rotation between first and second angles in any said plane, said free end of at least one of said first and third members being positonable to any point within a circle lying in at least one plane substantially perpendicular to said second axis, the diameter of said circle being at least as great as the magnitude of said offset, the interior of said spherically shaped ends of said second tubular member also being spherical and said joint means being substantially an substantially unobstructed hollow globe regardless of angular positioning of said members, said joint means being essentially spherical in shape both inside and outside.

4. The coupling of claim 3, wherein said coupling means include threaded portions formed on each free end of said first and third tubular members.

5. The coupling of claim 4, wherein said securing means include set screw means.

6. The coupling of claim 5, wherein each said tubular member is formed from galvanized steel.

7. An angularly adjustable electrical conduit member for enclosing cables passing from a conduit terminus to a receiving port associated with an electrical means, wherein said port may be displaced in a direction transverse to said conduit, said member comprising:

(a) three lengths of relatively rigid tubular piping joined end to end, one such length being a center length joined in between the two remaining lengths, each length having cores formed lengthwise therein with cooperating substantially unobstructed passageways suitable for admitting said cables therethrough;

(b) two ball and socket joint combinations for joining said lengths together, one such combination being associated with each opposing end of said center length, the opposing ends of said center length each being ball-shaped and nested at both ends within correspondingly shaped sockets, one such socket being formed in an end of each of the remaining lengths, for universal movement of each said ball-shaped end within tis corresponding socket to provide an adjustable angular relationship between said center length and each remaining length, each remaining length also having means formed in the end opposite said socket for mating with said conduit and at a corresponding end of said other remaining member with said port; and

(c) means mounted in each said socket for maintaining said adjustable angular relationship between said center length and both said remaining lengths,

whereby said tubular lengths can be angularly adjusted with respect to each other to form a relatively rigid connection appropriately shaped to match a transverse displacement between said conduit terminus and said port.

8. The member of claim 7, wherein said mating means comprises at least one screw threaded portion.

9. The member of claim 8, wherein said adjustable angular relationship maintaining means comprises elongated threaded bolt means extending along a bolt axis, said bolt means being mounted in a correspondingly threaded bore in said socket, said bolt means having a tip opposite a bolt head, said tip for abutting said ball-shaped surface in a frictionally engaging manner to maintain a selected angular relationship after said bolt head is rotated about said bolt axis in a preselected direction.

10. The member of claim 9, wherein said tip is further disengageable by rotating said bolt head in an opposite direction to back said tip away from said ball-shaped end, said member being readjustable to a new angular relationship which can be thereafter maintained by rotating said bolt in said preselected direction to engage said tip against said ball-shaped end.

11. The member of claim 10, wherein said bolt means is a square head core point set screw.

12. The member of claim 7, wherein said center length is generally cylindrical in cross section along a cylinder axis extending along said passageway, and each said ball-shaped end corresponds to a ball formed about respective ball center points lying along said cylinder axis adjacent each opposing end of said center length, a section of each said ball at each said opposing end being thoroughly removed to form a rim corresponding to a circular curve on said ball in a plane substantially normal to said cylinder axis to for a circular aperture defined by said rim through which said wires may pass into said remaining lengths, and a straight line extending between either of said ball center points to the associated rim forms an angle of about 45°

degrees with said cylinder axis on the side of said cylinder axis toward said aperture, said rim being restricted from being rotated to such a degree with respect to said remaining lengths as to extend into the passageway formed in said remaining lengths.

13. The member of claim 12, wherein said rim has associated therewith a taper formed by a cylindrically shaped interior surface extending parallel to said cylindrical axis from said rim inwardly into said ball-shaped end, said taper having a substantially uniform predetermined width around said aperture between said rim and an inner edge of said shaped surface, such that a second straight line drawn from said ball center to said inner edge with said second line being in the same plane as first said line forms an angle of about 18°

with first said line.

14. The member of claim 13, wherein each said socket has a generally concentric ball shape corresponding to said ball-shaped end, said socket having an opening for receiving said ball-shaped end therein, said concentric ball being formed about a concentric ball centerpoint lying on a longitudinal axis extending through the associated remaining length, said opening having a perimeter corresponding to the intersection with said concentric ball of a line of rotation being rotated 360°

about said longitudinal axis, said line of rotation extending from said concentric ball centerpoint radially outwardly towards said opening at an angle of about 65°

with respect to said longitudinal axis.

15. The member of claim 14, wherein each said socket when mounted on its assoCiated ball-shaped end is angularly adjustable in any plane passing through said cylinder axis by rotating said socket with respect to said ball about said concentric ball centerpoint, which also corresponds to said ball centerpoint, to form any angle in the range of from about 155°

to 180°

between said cylinder axis and said longitudinal axis.

16. The member of claim 15, wherein the distance between ball centerpoints on said center length is substantially about 4.75 inches, and said ball-shaped ends have an outer spherical surface for providing a spherical bearing surface for said socket, said ball-shaped ends further having an outer diameter of approximately 1.50".

17. A method of connecting an electrical conduit to an electrical box for enclosing electrical wires passing therebetween, said conduit being separated from said box in at least first and second directions, said directions being mutually perpendicular, said method comprising the steps of:

(a) connecting one of two opposing terminal ends of a three leg hollow coupling forming a substantially unobstructed passageway therethrough to either said conduit or said box, such that said passageway is in communication with either said conduit or box to which said terminal end is connected, each said leg being elongated, said three legs being joined end to end by a pair of hollow ball and socket joints, there being one leg in the middle between the two end legs forming said opposing terminal ends;

(b) rotatably adjusting each said ball and socket joint until the other one of said opposing terminal ends is aligned with either the remaining conduit or box in both said first and second directions;

(c) connecting said other one of said opposing terminal ends to said remaining conduit or box; and

(d) lockingly maintaining each said ball and socket joint in the corresponding rotatably adjusted position;

whereby a relatively rigid substantially unobstructed passageway is provided between said conduit and said box for conveying said electrical wires therebetween.

18. The method of claim 17, wherein said connecting steps include threading threaded portions of each of said end legs into engagement with correspondingly threaded members associated with said conduit and said box accordingly.

19. The method of claim 18, wherein said rotatably adjusting step includes rotating each said ball with each said socket of said ball and socket joint to properly align said threaded portions with both said conduit and said box.

20. The method of claim 19, wherein said lockingly maintaining step includes rotating set screw means mounted in said socket into engagement with an outer surface of said ball for each ball and socket joint.