Electrical power conversion circuit

• US 4,947,311 A
• Filed: 11/16/1989
• Issued: 08/07/1990
• Est. Priority Date: 11/16/1989
• Status: Expired due to Fees

• Current Assignee: BAE Systems Controls Incorporated (BAE Systems Plc)
• Original Assignee: General Electric Company
• Inventors: Peterson, William A.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): STERRETT, JEFFREY L
• Application Number:
  US07/437,242
• Time in Patent Office: 264 Days
• Field of Search: 323/223, 323/225, 323/324, 323/350, 323/351, 323/222, 323/224, 323/282, 363/124
• US Class Current: 363/124
• CPC Class Codes: H02M 3/1582 Buck-boost converters H02M3/1584 takes precedence
• CPC Class Codes: H02M 7/797 using semiconductor devices only

Abstract

An electrical power conversion circuit having a readily varied conversion ratio and accommodating bidirectional energy flows is disclosed. The converter employs a series connected and a shunt connected semiconductor switch which may be either unidirectional or bidirectional (depending upon whether AC/DC or DC only operation is sought) and an inductor. The switches are insulated gate voltage controlled devices with charge storing capacity present at the gate. The switches are operated from a variable duty cycle rectangular pulse which is differentiated at the leading and trailing edges to form two pairs of oppositely sensed short duration pulses. The two pairs of short duration pulses are then coupled by a transformer having two matched but oppositely sensed secondaries to the gate circuits of the two semiconductor switches. A Zener diode in each gate circuit preserves the charge stored at each gate resulting from the first positive pulse of the pair, and allows the semiconductor gate capacity to discharge as the following negative pulse appears. The circuit thus reconstitutes the original rectangular waveform in two mutually inverted forms at the gates of the two semiconductor switches to achieve the required alternate switching states with high accuracy and with a minimum of components. The AC/DC or DC only circuit is reduced in size and weight by a factor of 10 from that of a conventional AC only adjustable autotransformer.

Claims

1. An electrical power conversion circuit having a variable voltage conversion ratio comprising,

(A) a first pair of terminals consisting of a first and a second terminal and a second pair of terminals consisting of a third and a fourth terminal, one pair of terminals being for connection to a source of supply voltage and the other pair of terminals being for connection to a load, said second terminal and said fourth terminal being connected together at a first node;

(B) a first bidirectionally conducting switching circuit, comprising a first semiconductor switch having an insulated, voltage controlled, commutating gate, source and drain electrodes, said first switching circuit providing charge storing capacity between gate and source electrodes and including a first Zener diode serially connected to said gate poled to prevent leakage of stored charge until its breakdown voltage is exceeded, said first switching circuit being connected between said first terminal and a second node;

(C) an energy storing inductor connected between said second node and said third terminal;

(D) a second bidirectionally conducting switching circuit, comprising a second semiconductor switch having an insulated, voltage controlled, commutating gate, source and drain electrodes, said second switching circuit providing charge storing capacity between gate and source electrodes and including a second Zener diode serially connected to said gate poled to prevent leakage of stored charge until its breakdown voltage is exceeded, said second switching circuit being connected between said first and said second nodes;

(E) means for supplying a single train of pairs of short duration control pulses having a given period for each pulse pair, the first pulse being of opposite polarity to the second pulse of each pair and the interval between pulses of each pair being adjustable and less than said pulse pair period to establish a desired conduction duty cycle for said switches; and

(F) means for generating two simultaneous trains of pairs of short duration pulses from said single train for controlling the conduction periods of said semiconductor switches comprising;

a pulse transformer having a primary winding to which said first train is coupled, and a pair of matched, mutually independent, secondary windings, one secondary winding being connected in one polarity via said first Zener diode between the gate and drain electrodes of the first semiconductor switch and the other secondary winding being connected in the reverse polarity via said second Zener diode between the gate and drain electrodes of the second semiconductor switch,

the pulse pairs in said secondary windings providing adequate voltage to successively initiate conduction, said charge storing capacity maintaining conduction, and upon exceeding the Zener breakdown voltage to remove said charge and terminate conduction, whereby the first semiconductor switch is turned "on" as the second semiconductor switch is turned "off" and vice-versa, avoiding any significant period during which both semiconductor switches are "on" or both semiconductor switches are "off".

2. The electrical power conversion circuit set forth in claim 1, wherein

said individual control pulses are proportioned to supply adequate energy to the load presented by the gate circuits of said semiconductor switches for commutation and are of short duration in relation to said pulse pair period to minimize the size of the pulse transformer and the size of said energy storing inductor and to facilitate a wide range of duty cycle settings and voltage conversion ratios.

3. The electrical power conversion circuit set forth in claim 2, wherein

said individual pulses have a duration on the order of one-tenth microsecond and said pulse pair period is on the order of 10 microseconds to provide a range of duty cycle settings from about 2% to 98%, and a correspondingly wide range of voltage conversion ratios.

4. The electrical power conversion circuit set forth in claim 2, wherein

said source is either AC or DC of either polarity.

5. The electrical power conversion circuit set forth in claim 2, wherein

said means for supplying said single train of pairs of short duration control pulses comprises

(A) control terminals for application of rectangular pulses of variable duration and of a given period for controlling said voltage conversion ratio;

and

(B) means coupled to said control terminals for differentiating said variable duration rectangular pulses to obtain said single train of pairs of short duration pulses, the first and second pulses of each pair marking the beginning and ending of a given "on" or "off" state of said variable duration pulses, each pulse having a duration less than said period.

6. The electrical power conversion circuit defined in claim 1, wherein

said first and second semiconductor switches are unidirectional, said first and second switching circuits each including a full-wave rectifying bridge having AC and DC terminals for bidirectional switching, the DC bridge terminals being connected to the source and drain of the associated semiconductor switch while said AC bridge terminals are connected respectively between said first terminal and said second node;

and between said first and second nodes.

7. The electrical power conversion circuit set forth in claim 6, wherein

first and second snubbing circuits are provided connected respectively between the source and drain electrodes of the first and second semiconductor switches, each snubbing circuit comprising a serially connected storage capacitor and resistor for absorbing and dissipating energy stored in said inductor, should both of said semiconductor switches be momentarily "off".

8. The electrical power conversion circuit set forth in claim 6, wherein

first and second means are provided to delay the turn "on" of said first and second semiconductor switches respectively so as to avoid simultaneous turn "on" of both switches, each said delay means including a series connected inductor and diode poled to prevent leakage of stored charge, said delay means being connected in shunt with said Zener diode.

9. The electrical power conversion circuit set forth in claim 8, wherein

first and second snubbing circuits are provided connected respectively between the source and drain electrodes of the first and second semiconductor switches, each snubbing circuit comprising a serially connected storage capacitor and resistor for absorbing and dissipating energy stored in said inductor should both of said semiconductor switches be momentarily "off".

10. The electrical power conversion circuit set forth in claim 9, wherein

a first and a second filter capacitor are provided, one capacitor connected between said first and second terminals, and the other capacitor being connected between said third and fourth terminals.

11. An electrical power conversion circuit having a variable voltage conversion ratio comprising,

(A) a first pair of terminals consisting of a first and a second terminal and a second pair of terminals consisting of a third and a fourth terminal, one pair of terminals being for connection to a source of DC supply voltge having a positive and a negative terminal and the other pair of terminals being for connection to a load, said second terminal and said fourth terminal being connected together at a first node to said negative source terminal;

(B) a first switching circuit, comprising a first semiconductor switch having an insulated, voltage controlled, commutating gate, source and drain electrodes, said first switching circuit providing charge storing capacity between gate and source electrodes and including a first Zener diode serially connected to said gate poled to prevent leakage of stored charge until its breakdown voltage is exceeded, the drain of said first semiconductor switch being connected to said first input terminal and the source of said first semiconductor switch being connected to said second node;

(C) an energy storing inductor connected between said second node and said first output terminal;

(D) a second switching circuit, comprising a second semiconductor switch having an insulated, voltage controlled, commutating gate, source and drain electrodes, said second switching circuit providing charge storing capacity between gate and source electrodes and including a second Zener diode serially connected to said gate poled to prevent leakage of stored charge until its breakdown voltage is exceeded, the drain of said second semiconductor switch being connected to said first node and the source of said second semiconductor switch being connected to said second node;

(E) means for supplying a single train of pairs of short duration control pulses having a given period for each pulse pair, the first pulse being of opposite polarity to the second pulse of each pair and the interval between pulses of each pair being adjustable and less than said pulse pair period to establish a desired conduction duty cycle for said switches; and

(F) means for generating two simultaneous trains of pairs of short duration pulses from said single train for controlling the conduction periods of said semiconductor switches comprising;

a pulse transformer having a primary winding to which said first train is coupled, and a pair of matched, mutually independent, secondary windings, one secondary winding being connected in one polarity via said first Zener diode between the gate and drain electrodes of the first semiconductor switch and the other secondary winding being connected in the reverse polarity via said second Zener diode between the gate and drain electrodes of the second semiconductor switch,

the pulse pairs in said secondary windings providing adequate voltage to successively initiate conduction, said charge storing capacity maintaining conduction and upon exceeding the Zener breakdown voltage to remove said charge and to terminate conduction, whereby the first semiconductor switch is turned "on" as the second semiconductor switch is turned "off" and vice-versa, avoiding any significant period during which both semiconductor switches are "on" or both semiconductor switches are "off".

12. The electrical power conversion circuit set forth in claim 11, wherein

said individual control pulses are proportioned to supply adequate energy to the load presented by the gate circuits of said semiconductor switches for commutation and are of short duration in relation to said pulse pair period to minimize the size of the pulse transformer and the size of said energy storing inductor and to facilitate a wide range of duty cycle settings and voltage conversion ratios.

13. The electrical power conversion circuit set forth in claim 12, wherein

said individual pulses have a duration on the order of one-tenth microsecond and said pulse pair period is on the order of 10 microseconds to provide a range of duty cycle settings from about 2% to 98%, and a correspondingly wide range of voltage conversion ratios.

14. The electrical power conversion circuit set forth in claim 12, wherein

said means for supplying said single train of pairs of short duration control pulses comprises

(A) control terminals for application of rectangular pulses of variable duration and of a given period for controlling said voltage conversion ratio;

and

(B) means coupled to said control terminals for differentiating said variable duration rectangular pulses to obtain said single train of pairs of short duration pulses, the first and second pulses of each pair marking the beginning and ending of a given "on" or "off" state of said variable duration pulses, each pulse having a duration less than said period.

15. An electrical power conversion circuit having a variable voltage conversion ratio comprising,

(A) a first pair of terminals consisting of a first and a second terminal and a second pair of terminals consisting of a third and a fourth terminal, one pair of terminals being for connection to a source of DC supply voltage having a positive and a negative terminal and the other pair of terminals being for connection to a load, said second terminal and said fourth terminal being connected together at a first node to said positive source terminal;

(B) an energy storing inductor connected between said first terminal and a second node.

(C) a first switching circuit, comprising a first semiconductor switch having an insulated, voltage controlled, commutating gate, source and drain electrodes, said first switching circuit providing charge storing capacity between gate and source electrodes and including a first Zener diode serially connected to said gate poled to prevent leakage of stored charge until its breakdown voltage is exceeded, the drain of said first semiconductor switch being connected to said second node and the source of said first semiconductor switch being connected to said first output terminal;

(D) a second switching circuit, comprising a second semiconductor switch having an insulated, voltage controlled, commutating gate, source and drain electrodes, said second switching circuit providing charge storing capacity between gate and source electrodes and including a second Zener diode serially connected to said gate poled to prevent leakage of stored charge until its breakdown voltage is exceeded, the drain of said second semiconductor switch being connected to said second node and the source of said second semiconductor switch being connected to said first node;

(E) means for supplying a single series of pairs of short duration control pulses having a given period for each pulse pair, the first pulse being of opposite polarity to the second pulse of each pair and the interval between pulses of each pair being adjustable and less than said pulse pair period to establish a desired conduction duty cycle for said switches; and

(F) means for generating two simultaneous series of pairs of short duration pulses from said single series of pairs of short duration pulses for controlling the conduction periods of said semiconductor switches comprising;

a pulse transformer having a primary winding to which said first series of short duration pulses is coupled, and a pair of matched, mutually independent, secondary windings, one secondary winding being connected in one polarity via said first Zener diode between the gate and drain electrodes of the first semiconductor switch and the other secondary winding being connected in the reverse polarity via said second Zener diode between the gate and drain electrodes of the second semiconductor switch,

the pulse pairs in said secondary windings providing adequate voltage to successively initiate conduction, said charge storing capacity maintaining conduction and upon exceeding the Zener breakdown voltage to remove said charge and to terminate conduction, whereby the first semiconductor switch is turned "on" as the second semiconductor switch is turned "off" and vice-versa, avoiding any significant period during which both semiconductor switches are "on" or both semiconductor switches are "off".

16. The electrical power conversion circuit set forth in claim 15, wherein

said individual control pulses are proportioned to supply adequate energy to the load presented by the gate circuits of said semiconductor switches for commutation and are of short duration in relation to said pulse pair period to minimize the size of the pulse transformer and the size of said energy storing inductor and to facilitate a wide range of duty cycle settings and voltage conversion ratios.

17. The electrical power conversion circuit set forth in claim 16, wherein

said individual pulses have a duration on the order of one-tenth microsecond and said pulse pair period is on the order of 10 microseconds to provide a range of duty cycle settings from about 2% to 98%, and a correspondingly wide range of voltage conversion ratios.

18. The electrical power conversion circuit set forth in claim 16, wherein

said means for supplying said single series of pairs of short duration control pulses comprises

(A) control terminals for application of rectangular pulses of variable duration and of a given period for controlling said voltage conversion ratio;

and

(B) means coupled to said control terminals for differentiating said variable duration rectangular pulses to obtain said single series of pairs of short duration pulses, the first and second pulses of each pair marking the beginning and ending of a given "on" or "off" state of said variable duration pulses,each pulse having a duration substantially less than said period.