Gas bag cushion knee restraining system for motor vehicles

• US 4,948,168 A
• Filed: 03/29/1989
• Issued: 08/14/1990
• Est. Priority Date: 03/29/1988
• Status: Expired due to Term

• Current Assignee: Dr. Ing. Heinz-Dieter Adomeit
• Original Assignee: TRW Repa GmbH
• Inventors: Brenner, Roland, Adomeit, Heinz-Dieter
• Primary Examiner(s): Bertsch, Richard A.
• Application Number:
  US07/329,981
• Time in Patent Office: 503 Days
• Field of Search: 280/730, 280/732, 280/743, 280/727, 280/734, 280/728, 296/70, 180/90
• US Class Current: 280/732
• CPC Class Codes: B60R 2021/0051 Knees
• CPC Class Codes: B60R 2021/024 mounted on dash-board
• CPC Class Codes: B60R 2021/21525 the lid being fixed on the bag, or forming part of the bag wall, or the bag itself being used as wall liner
• CPC Class Codes: B60R 2021/2161 the cover being displaced towards the occupant during deployment
• CPC Class Codes: B60R 2021/23169 specially adapted for knee protection
• CPC Class Codes: B60R 21/02 Occupant safety arrangements or fittings , e.g. crash pads seat belts with crash pads B60R22/14; removable children's seats having a front guard or barrier B60N2/2839
• CPC Class Codes: B60R 21/045 associated with the instrument panel or dashboard
• CPC Class Codes: B60R 21/206 in the lower part of dashboards, e.g. for protecting the knees
• CPC Class Codes: B60R 21/2155 with complex motion of the cover; Retraction under the lining during opening
• CPC Class Codes: B60R 21/216 comprising tether means for limitation of cover motion during deployment

Abstract

A passive restraining system for vehicle occupants is presented in which the protective action of a gas bag is considerably increased by a knee cushion which is movable out of a rest position into an activated position closer to the knee of the vehicle occupant. To move the knee cushion out of its rest position into its activated position no separate drive mechanism is necessary because the energy required to do this is derived from the expansion pressure of the gas bag which is arranged in the direction of travel in front of the knee cushion and presses the latter into its activated position.

Claims

1. A gas bag knee cushion restraining system for motor vehicles having a gas bag inflatable by a gas generator, a knee cushion mounted in a lower region of the vehicle dashboard and activating means for activating said gas generator in an emergency situation to develop gas for inflating said gas bag, wherein said knee cushion is mounted movable between a retracted rest position and an activated position advanced towards the knees of a vehicle occupant, said gas developed by said gas generator, when activated, producing an expansion pressure a portion of which is used to drive said knee cushion from its rest position to its activated position, said knee cushion being lockable in its activated position by force-locking elements which are formed on each side of said knee cushion on two lateral guide elements which are arranged spaced apart from each other and above each other and of which a first one is supported on the vehicle bodywork and a second one is connected to said knee cushion, said force-locking elements being formed on said first lateral guide element by teeth spaced apart longitudinally thereof and having teeth flanks which form repelling ramps for the force-locking elements of said second lateral guide element, said lateral guide element under the action of the load acting in the event of activation on said knee cushion and directed inclined upwardly in the direction of travel being moved into mechanical interlock with each other, but when the load is removed being moved out of engagement with each other under the action of said repelling ramps of said teeth.

2. The gas bag knee cushion restraining system according to claim 1, wherein said force-locking elements cooperating with said teeth are formed by arresting studs or pins having a pitch similar to a pitch of said teeth and arranged in the longitudinal direction of the respective lateral guide element on the latter and secured thereto.

3. A gas bag knee cushion restraining system for motor vehicles having a gas bag inflatable by a gas generator, a knee cushion mounted in a lower region of the vehicle dashboard, activating means for activating said gas generator in an emergency situation to develop gas for inflating said gas bag, and a pair of parallel and laterally spaced guide tube members telescopically received in corresponding guide openings of the vehicle and having a free end whereto said knee cushion is attached, said knee cushion being movable by telescopic movement of said guide tube members between a retracted rest position and an activated position advanced towards the knees of a vehicle occupant, said gas developed by said gas generator, when activated, producing an expansion pressure a portion of which is used to drive said knee cushion from its rest position to its activated position, and detent means being associated with said guide tube members to lock said knee cushion in said activated position.

4. The gas bag knee cushion restraining system according to claim 3, wherein said detent means comprises a plate member which is pivotally mounted about an axis transverse to the longitudinal direction of said guide tube members, said plate member having an opening, one of said guide tube members extending through said opening, said plate member being resiliently biased to an inclined pivotal position and said opening having an edge frictionally engaging the outer surface of said guide tube member extending through said opening to block said guide tube member against movement from the activated position of said knee cushion towards said rest position but to enable telescopic movement of said guide tube member from the rest position of said knee cushion to said activated position.

5. The gas bag knee cushion restraining system according to claim 3, wherein said knee cushion has a vertically extending central plane parallel to the longitudinal direction of the vehicle and laterally offset from a parallel central plane of a vehicle seat associated with said knee cushion.

6. A gas bag knee cushion restraining system for motor vehicles having a gas bag inflatable by a gas generator, a knee cushion mounted in a lower region of the vehicle dashboard and activating means for activating said gas generator in an emergency situation to develop gas for inflating said gas bag, wherein said knee cushion is mounted movable between a retracted rest position and an activated position advanced towards the knees of a vehicle occupant, said gas developed by said gas generator, when activated, producing an expansion pressure a portion of which is used to drive said knee cushion from its rest position to its activated position, said knee cushion being lockable in its activated position by a detent means.

7. The gas bag knee cushion restraining system according to claim 6, wherein said detent means are formed by detent elements which cooperate with each other and are guided relatively to each other, at least one of said detent elements being supported on the vehicle bodywork and another of said detent elements being connected to said knee cushion.

8. The gas bag knee cushion restraining system according to claim 7, wherein said detent element connected to said knee cushion is formed by at least one lever which is articulately connected to the knee cushion and which at its free end comprises a row of detent teeth which are spaced apart in the longitudinal direction of the lever and which cooperate with a detent edge which forms said other detent element and which is formed at a guide opening in a support wall fixed with respect to the vehicle bodywork.

9. The gas bag knee cushion restraining system according to claim 7, wherein said detent elements are formed on oppositely disposed lateral guide faces of said knee cushion on the one hand and of a lateral guide part fixed with respect to the vehicle bodywork on the other hand.

10. The gas bag knee cushion restraining system according to claim 6, wherein said detent means produce a locking effect which is releasable, and said knee cushion after release of the locking can be moved back into a position at least close to its rest position.

11. A gas bag knee cushion restraining system for motor vehicles having a gas bag inflatable by a gas generator, a knee cushion mounted in a lower region of the vehicle dashboard and activating means for activating said gas generator in an emergency situation to develop gas for inflating said gas bag, wherein said knee cushion is mounted movably between a retracted rest position and an activated position advanced towards the knees of a vehicle occupant, said gas developed by said gas generator, when activated, producing an expansion pressure a portion of which is used to drive said knee cushion from its rest position to its activated position, said knee cushion being pivotally mounted about a shaft which is supported on a support member fixed with respect to the vehicle bodywork.

12. The gas bag knee cushion restraining system according to claim 11, wherein said knee cushion is accommodated in its rest position in a stowing space which is covered by a portion of a lower dashboard covering, said lower dashboard covering being provided with a tear edge.

13. The gas bag knee cushion restraining system according to claim 11, wherein said knee cushion is formed as a flap which covers a stowing space for the folded gas bag and forms a lower part of a lower dashboard covering which is connected via a tear edge to an adjacent upper part of the dashboard covering.

14. The gas bag knee cushion restraining system according to claim 11, wherein said knee cushion is lockable in its activated position by pivoting into an over-center position.

15. The gas bag knee cushion restraining system according to claim 11, wherein said knee cushion is provided with at least one cantilever arm which in the activated position of the knee cushion bears on a part fixed with respect to the vehicle bodywork and limits pivotal movement of said knee cushion towards its activated position.

16. The gas bag knee cushion restraining system according to claim 11, wherein said knee cushion comprises lateral extensions which in the activated position of the knee cushion form a lateral collision protection for the vehicle occupant.

17. A gas bag knee cushion restraining system for motor vehicles having a gas bag inflatable by a gas generator, a knee cushion mounted in a lower region of the vehicle dashboard and activating means for activating said gas generator in an emergency situation to develop gas for inflating said gas bag, wherein said knee cushion is mounted movably between a retracted rest position and an activated position advanced towards the knees of a vehicle occupant, said gas developed by said gas generator, when activated, producing an expansion pressure a portion of which is used to drive said knee cushion from its rest position to its activated position, said knee cushion being formed by a plate which is integrated at least partially flush into a lower portion of the vehicle dashboard covering and connected to said portion via a tear edge.

18. A gas bag knee cushion restraining system for motor vehicles having a gas bag inflatable by a gas generator, a knee cushion mounted in a lower region of the vehicle dashboard and activating means for activating said gas generator in an emergency situation to develop gas for inflating said gas bag, wherein said knee cushion is mounted movably between a retracted rest position and an activated position advanced towards the knees of a vehicle occupant, said gas developed by said gas generator, when activated, producing an expansion pressure a portion of which is used to drive said knee cushion from its rest position to its activated position, said gas bag and said gas generator being accommodated in a stowing space which on its front side remote from a vehicle occupant is closed by a support wall mounted on the vehicle bodywork and on its side facing the vehicle occupant is closed by a tearable cover which is integrated into the vehicle dashboard covering and forms at least part of said knee cushion.

19. The gas bag knee cushion restraining system according to claim 18, wherein said cover is provided adjacent its upper edge with a breakage line running parallel to said edge.

20. A gas bag knee cushion restraining system for motor vehicles having a gas bag inflatable by a gas generator, a knee cushion mounted in a lower region of the vehicle dashboard and activating means for activating said gas generator in an emergency situation to develop gas for inflating said gas bag, wherein said knee cushion is mounted movably between a retracted rest position and an activated position advanced towards the knees of a vehicle occupant, said gas developed by said gas generator, when activated, producing an expansion pressure a portion of which is used to drive said knee cushion from its rest position to its activated position, said gas bag having an at least approximately hose-like portion which in the activated state lies between a support wall on the vehicle bodywork and said knee cushion, said hose like portion, when inflated, urging said knee cushion into its activated position.

21. A gas bag knee cushion restraining system for motor vehicles having a gas bag inflatable by a gas generator, a knee cushion mounted in a lower region of the vehicle dashboard and activating means for activating said gas generator in an emergency situation to develop gas for inflating said gas bag, wherein said knee cushion is mounted movably between a retracted rest position and an activated position advanced towards the knees of a vehicle occupant, said gas developed by said gas generator, when activated, producing an expansion pressure a portion of which is used to drive said knee cushion from its rest position to its activated position, and wherein an auxiliary gas bag is provided which is connected to said gas generator to be inflatable by the gases generated by said gas generator to assume an activated state between a support wall on the vehicle bodywork and said knee cushion, said auxiliary gas bag, when activated, urging said knee cushion into its activated position.

22. The gas bag knee cushion restraining system according to claim 21, wherein said gas generator comprises a gas generator part separately associated with said auxiliary gas bag.

23. A gas bag knee cushion restraining system for motor vehicles having a gas bag inflatable by a gas generator, a knee cushion mounted in a lower region of the vehicle dashboard and activating means for activating said gas generator in an emergency situation to develop gas for inflating said gas bag, wherein said knee cushion is mounted movably between a retracted rest position and an activated position advanced towards the knees of a vehicle occupant, said gas developed by said gas generator, when activated, producing an expansion pressure a portion of which is used to drive said knee cushion from its rest position to its activated position, and wherein said gas bag, said gas generator and said knee cushion form a component assembly within a housing which is adapted to be installed into a corresponding recess in the lower side of the vehicle dashboard.