Industrial control communication network and method

• US 4,949,299 A
• Filed: 12/04/1987
• Issued: 08/14/1990
• Est. Priority Date: 12/04/1987
• Status: Expired due to Term

• Current Assignee: Allen-Bradley Company Milwaukee WI
• Original Assignee: Allen-Bradley Company (Rockwell Automation, Inc.)
• Inventors: Pickett, Dennis C.
• Primary Examiner(s): Zache, Raulfe B.
• Application Number:
  US07/128,822
• Time in Patent Office: 984 Days
• Field of Search: 364/200 MS File, 364/900 MS File
• US Class Current: 710/105
• CPC Class Codes: G05B 19/052 Linking several PLC's
• CPC Class Codes: G05B 19/054 Input/output
• CPC Class Codes: G05B 2219/1103 Special, intelligent I-O processor, also plc can only access via processor
• CPC Class Codes: G05B 2219/1131 I-O connected to a bus
• CPC Class Codes: G05B 2219/1176 I-O signal processing, adaption, conditioning, conversion of signal levels
• CPC Class Codes: G05B 2219/14065 Checking step, diagnostic routine at end of each scan
• CPC Class Codes: G05B 2219/14075 Test of interface
• CPC Class Codes: G05B 2219/14076 Test of sensor
• CPC Class Codes: G05B 2219/14084 Remote diagnostic
• CPC Class Codes: G05B 2219/15023 Data packet, each module reads input stream and replaces with output
• CPC Class Codes: G05B 2219/15026 Detection of data transmission faults
• CPC Class Codes: G05B 2219/15032 Exchange objects having I-O, configuration, status, parameters, functions attributes
• CPC Class Codes: G05B 2219/15036 Control words for interface itself and for connected I-O
• CPC Class Codes: G05B 2219/15052 Communication processor, link interface
• CPC Class Codes: G05B 2219/15117 Radio link, wireless
• CPC Class Codes: G05B 2219/33192 Radio link, wireless
• CPC Class Codes: G05B 2219/33244 Packet information exchange
• CPC Class Codes: G05B 2219/49302 Part, workpiece, code, tool identification
• CPC Class Codes: H04Q 9/14 Calling by using pulses

Abstract

A network consists of a programmable controller coupled to several sensors by an interface circuit. A common communication protocol is used to exchange messages containing commands and data between the devices coupled to the network. A protocol message packet has a header with fields for a task command, sensor identification, device status information and error codes. The header contains the same fields whether the message packet is for the interface circuit or one of the sensors connected to it. The headers for message packets going to and from the programmable controller and the interface circuit also have the same fields although the contents of the fields may vary depending upon the direction of the message packet. The message packet may also contain several data blocks each specifying a separate operation for the sensor to perform.

Claims

1. In a communications network in which a computer gathers data from different sensor devices over a cable, the improvement comprising an interface circuit coupling a sensor device to the cable, said interface circuit including:

means for receiving a message packet from said computer, said packet containing a plurality of operation commands for the sensor;

means for storing the plurality sensor operation commands received by said means for receiving;

means for sequentially sending data from each stored sensor operation command to the sensor device;

means for storing data from the sensor device in response to each sensor operation command; and

means for transmitting the response data to the computer.

2. The network in claim 1 wherein said interface further includes means for coupling a plurality of sensor devices to said interface.

3. The network as recited in claim 2 wherein said interface further includes means for determining from said message packet for which sensor device the packet is intended.

4. A method for controlling a remote device via a communication network comprising the steps of:

(a) transmitting a first message packet from a controlling apparatus over the network, the packet having a header and a plurality of data blocks specifying operations to be performed by the remote device;

(b) storing the plurality of operation data blocks transmitted over the network in an interface circuit connected to the network and to the remote device;

(c) sending a command regarding the operation specified by one of the stored operation data blocks, from the interface circuit to the remote device;

(d) upon the interface circuit receiving a reply from the remote device in response to the previously sent command, sending from the interface circuit to the remote device another command regarding the operation specified in another stored operation data block;

(e) repeating step (d) until commands regarding the operations specified in all the stored data blocks have been sent and replies thereto have been received; and

(f) then the interface circuit transmitting a second message packet containing the replies over the network to the controlling apparatus.

5. In a communications network having a programmable controller coupled to the network and at least one sensor coupled to the network by an interface circuit;

a method for controlling the interface circuit and sensor comprising;

(a) transmitting over the network to the interface circuit a message packet which contains a return code field, a command field, a field for sensor status, a field for interface circuit status, a sequence number field and sensor number field;

(b) the interface circuit upon receipt of the message packet, examining the command field to determine if the command is for the interface circuit or a sensor coupled to the interface circuit;

(c) if the examined command is for the sensor, the interface circuit responds by sending an instruction to the sensor regarding a task specified in the command field;

(d) if the examined command is for the interface, the interface circuit responds by performing a task specified in the command field;

(e) thereafter the interface circuit gathering data from either itself or the sensor in response to the performance of the task;

(f) the interface circuit forming a reply message packet containing the gathered data and having a return code field, a command field, a sensor status field, an interface status field, a sequence number field, and a sensor number field; and

(g) the interface circuit transmitting the reply message packet on the network.

6. The method as recited in claim 5 wherein the contents of the sequence number field in the reply message packet are the same as the contents of the sequence number field in the message packet transmitted in step (a).

7. The method as recited in claim 5 wherein the contents of the sensor number field in the reply message packet are the same as the contents of the sensor number field in the message packet transmitted in step (a).

8. The method as recited in claim 5 wherein a plurality of sensors are coupled by the interface circuit to the network and wherein step (c) includes determining from the sensor number field the particular sensor to which the instruction should be sent.

9. The method as recited in claim 5 wherein the message packet transmitted in step (a) further includes a plurality of data blocks which specify separate operations to be performed by the sensor.

10. The method as recited in claim 9 wherein steps (c) and (d) are repeated to send instructions to and receive responses from the sensor for each operation specified in the plurality of data blocks.

11. The method as recited in claim 10 wherein the reply message packet also includes data regarding the responses received from the sensor.