Extended measurement capability transmitter having shared overpressure protection means

• US 4,949,581 A
• Filed: 06/15/1904
• Issued: 08/21/1990
• Est. Priority Date: 06/15/1989
• Status: Expired due to Term

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Rud, Stanley E. Jr.
• Primary Examiner(s): Woodiel, Donald O.
• Application Number:
  US07/365,922
• Time in Patent Office: 31,478 Days
• Field of Search: 73/706, 73/716, 73/717, 73/718, 73/719, 73/720, 73/721, 73/722, 73/861.44, 73/861, 73/52, 73/861.61, 73/861.63, 338/4, 361/283, 250/231 P
• US Class Current: 73/706
• CPC Class Codes: G01F 1/383 with electrical or electro-mechanical indication
• CPC Class Codes: G01L 11/02 by optical means
• CPC Class Codes: G01L 15/00 Devices or apparatus for measuring two or more fluid pressure values simultaneously
• CPC Class Codes: G01L 19/0092 Pressure sensor associated with other sensors, e.g. for measuring acceleration or temperature G01L9/025, G01L9/045, G01L9/065, G01L9/085, G01L9/105, G01L9/125, G01L19/02, G01L19/04 take precedence; measuring two or more variable G01D21/02; temperature sensors with pressure compensation G01K1/26
• CPC Class Codes: G01L 19/0618 Overload protection
• CPC Class Codes: G01L 19/0645 using isolation membranes, specially adapted for protection
• CPC Class Codes: G01L 19/143 Two part housings
• CPC Class Codes: G01L 19/147 Details about the mounting of the sensor to support or covering means
• CPC Class Codes: G01L 19/148 Details about the circuit board integration, e.g. integrated with the diaphragm surface or encapsulation
• CPC Class Codes: G01L 9/0073 using a semiconductive diaphragm
• CPC Class Codes: G01L 9/0075 using a ceramic diaphragm, e.g. alumina, fused quartz, glass

Abstract

A transmitter measures pressures and has a pressure sensor and an additional pressure sensor providing additional measurement capability to the transmitter, such as an extended measurement range or measurement redundancy. Both pressure sensors share an overpressure protection device which protects them from pressures exceeding a preselected pressure limit. The pressure sensors are batch fabricated and are formed in a single piece of brittle material.

Claims

1. A transmitter for sensing a difference between two applied pressures, comprising:

a differential pressure sensor having a pair of pressure inlets;

overpressure protection means for isolatingly coupling the pair of applied pressures to a corresponding pair of separated volumes of substantially incompressible isolator fluid and correspondingly to the pair of pressure inlets, the overpressure protection means limiting further increase in isolator fluid pressure when the applied differential pressure exceeds a preselected limit and;

at least one additional differential pressure sensor each having a pair of pressure inlets, each inlet open to one of the two volumes of isolator fluid so that the overpressure protection means is shared by such pressure sensor, such pressure sensor extending the measurement capability of the transmitter.

2. The transmitter of claim 1 where at least two of the pressure sensors have pressure measurement ranges each substantially different from one another.

3. The transmitter of claim 1 where at least two of the pressure sensors have pressure measurement ranges substantially the same as one another.

4. The transmitter of claim 1 where the preselected pressure limit is selected from the group of pressures greater, but less than five times greater, than a maximum pressure measured by the pressure sensors.

5. The transmitter of claim 1 where at least one of the pressure sensors is formed, in part or wholly, of brittle material.

6. The transmitter of claim 1 where two of the pressure sensors are formed, in part or wholly, by a single piece of brittle material.

7. The transmitter of claim 1 also comprising a temperature sensor measuring a temperature in the transmitter for compensating for an error in the pressure sensor.

8. The transmitter of claim 1 where the difference between the two applied pressures is representative of a fluid flow and also comprising electronics means for selectively converting an output of the pressure sensors to a transmitter output relating the applied pressure to the flow.

9. The transmitter of claim 1 wherein the chamber is separated by an overpressure diaphragm into a pair of cavities each filled by one of the separated volumes of isolator fluid, the pressure difference between the two cavities deflecting the overpressure diaphragm.

10. The transmitter of claim 9 where both cavities have substantially equal volumes.

11. A transmitter for sensing pressure across a restriction in a pipe containing flowing fluid, the transmitter having output representative of flow, comprising:

a first pressure sensor having a pair of pressure inlets and producing an output representative of applied pressure;

connection means for isolatingly coupling the pair of sensed pressures to a corresponding pair of separated volumes of substantially incompressible isolator fluid and correspondingly to the pair of pressure inlets;

at least one additional pressure sensor having a narrower range of measurement than the first pressure sensor, each having a pair of pressure inlets and producing output representative of the applied pressure, each inlet open to one of the two volumes of isolator fluid and;

electronics means for selecting the additional pressure sensors'"'"' output for conversion to transmitter output indicating flow to provide increased accuracy at low flow rates.

12. A gauge transmitter for sensing an applied pressure, comprising:

a gauge pressure sensor having a pressure inlet and sensing pressures within a first pressure measurement range;

overpressure protection means for isolatingly coupling the applied pressure to a volume of substantially incompressible isolator fluid and to the pressure inlet, the overpressure protection means limiting further increase in isolator fluid pressure when the applied pressure exceeds a preselected limit, and

at least one additional pressure sensor sensing pressures within an additional pressure measurement range substantially equivalent to the first pressure measurement range, each additional pressure sensor having a pressure inlet open to the volume of isolator fluid so that the overpressure protection means is shared by such pressure sensor, such pressure sensor extending the measurement capability of the transmitter.

13. A gauge transmitter for sensing an applied pressure, comprising:

a gauge pressure sensor having a pressure inlet;

overpressure protection means for isolatingly coupling the applied pressure to a volume of substantially incompressible isolator fluid and to the pressure inlet, the overpressure protection means limiting further increase in isolator fluid pressure when the applied pressure exceeds a preselected limit; and

at least one additional pressure sensor formed, at least part or wholly, of a single piece of brittle material with one other pressure sensor, each additional sensor having a pressure inlet open to the volume of isolator fluid so that the overpressure protection means is shared by such pressure sensor, such pressure sensor extending the measurement capability of the transmitter.

14. A gauge transmitter for sensing an applied pressure, comprising:

a gauge pressure sensor having an output and a pressure inlet, the output comprising a sensed pressure and an error;

overpressure protection means for isolatingly coupling the applied pressure to a volume of substantially incompressible isolator fluid and to the pressure inlet, the overpressure protection means limiting further increase in isolator fluid pressure when the applied pressure exceeds a preselected limit;

a temperature sensor measuring a temperature in the transmitter for compensating the error in the pressure sensor output; and

at least one additional pressure sensor each having a pressure inlet open to the volume of isolator fluid so that the overpressure protection means is shared by such pressure sensor, such pressure sensor extending the measurement capability of the transmitter.