Acoustic imaging catheter and the like

• US 4,951,677 A
• Filed: 03/21/1988
• Issued: 08/28/1990
• Est. Priority Date: 03/21/1988
• Status: Expired due to Term

• Current Assignee: Prutech Research and Development Partnership II
• Original Assignee: Prutech Research and Development Partnership
• Inventors: Crowley, Robert J., Couvillon, Lucien A. Jr., Abele, John E.
• Primary Examiner(s): Jaworski, Francis
• Application Number:
  US07/171,039
• Time in Patent Office: 890 Days
• Field of Search: 128/660-663, 73/861.25, 73/623
• US Class Current: 600/463
• CPC Class Codes: A61B 10/02 Instruments for taking cell samples or for biopsy A61B10/0038 and A61B10/0045 take precedence; needle locating or guiding means A61B17/3403; samplers for enzymology or microbiology C12M1/26; sampling or preparing biological specimens G01N33/48
• CPC Class Codes: A61B 2018/00208 actively driven, e.g. by a motor
• CPC Class Codes: A61B 2018/1861 with an instrument inserted into a body lumen or cavity, e.g. a catheter
• CPC Class Codes: A61B 5/6848 Needles
• CPC Class Codes: A61B 8/12 in body cavities or body tracts, e.g. by using catheters catheters per se A61M25/00
• CPC Class Codes: A61B 8/445 Details of catheter construction
• CPC Class Codes: A61B 8/4461 Features of the scanning mechanism, e.g. for moving the transducer within the housing of the probe

Abstract

Acoustic imaging catheters formed by a disposable liquid-confining sheath supporting a high fidelity, flexible drive shaft which carries on its end an ultrasound transducer. The shaft and transducer rotate with sufficient speed and fidelity to produce real time images on a T.V. screen. Special features that contribute to the high fidelity of the drive shaft include the particular multifilar construction of concentric, oppositely wound, interfering coils, a preloaded torque condition on the coils enhancing their interfering contact, and dynamic loading of the distal end of the probe, preferrably with viscous drag. The coil rotating in the presence of liquid in the sheath is used to produce a desirable pressure in the region of the transducer. Numerous selectable catheter sheaths are shown including a sheath with an integral acoustically-transparent window, sheaths with end extensions that aid in positioning, a liquid injection-producing sheath, a sheath having its window section under tension employing an axially loaded bearing, a sheath carrying a dilatation or positioning balloon over the transducer, a sheath carrying a distal rotating surgical tool and a sheath used in conjunction with a side-viewing trocar.

Claims

1. An elongated, flexible, ultrasonic probe of the type comprising a coil-form drive shaft and an acoustic transducer head carried on the distal end of the drive shaft, wherein,

(a) the drive shaft comprises at least a pair of inner and outer, concentric, oppositely and closely wound, multifilar coils, there being no mandrel within the innermost coil,

(b) each coil has a ratio of outer radius of coil to thickness of coil filament in the radial direction of between about 21/2 and 10,

(c) the coils are joined together at their respective ends with interfering contact with each other along their mutual length, and

(d) the filament of each coil have a pitch angle of about 20°

or greater, so that when drive torque is applied to the drive shaft from the proximal end in the direction tending to reduce the diameter and lengthen the outer coil of a pair of said coils and increase the diameter and shorten the inner coil of said pair, a substantial component of the resultant stress on each filament of the coils is aligned with the axis of the filament,

whereby substantial mechanical fidelity of angular displacement between the transducer and the proximal end of the drive shaft is maintained during rotation of the drive shaft,

said acoustic transducer head having an outer diameter corresponding to the outer diameter of said drive shaft and mounted coaxially therewith, said drive shaft and transducer head forming a core that can be slidably inserted via the proximal end into a tubular sheath having a closed distal end to a directly, rotatably supported relationship with said sheath and after use can be slidably removed from said sheath for repeated re-use in other such sheaths.

2. The ultrasonic probe of claim 1 having an outer diameter throughout its length of about 2 mm or less.

27. The device of any of the claim 1-8 or 26 wherein said transducer comprises a single transducer element directed at an angle to the axis of said drive shaft, means provided for rotating said shaft at a speed of the order of 1,800 rpm, means for energizing said transducer to cause it to emit at a frequency in excess of about 15 MHz, position detecting means at the proximal end of said drive shaft for detecting the instantaneous angular position of said shaft, to represent the angular instantaneous position of said transducer, and TV monitor means responsive to return signals from said transducer and said position detecting means for providing a display of an acoustical image based upon signals detected by said transducer.

3. An elongated, flexible, ultrasonic probe of the type comprising a coil-form drive shaft and an acoustic transducer head carried on the distal end of the drive shaft, wherein,

(a) the drive shaft comprises at least a pair of inner and outer, concentric, oppositely and closely wound, multifilar coils, there being no mandrel within the innermost coil,

(b) the coils are joined together at their respective ends with interfering contact with each other along their mutual length, and

(c) said coils in said drive shaft being in torsionally prestressed condition, in the direction causing the outer coil of a pair of said coils to bear radially with tight contact upon the inner coil of said pair,

said acoustic transducer head having an outer diameter corresponding to the outer diameter of said drive shaft and mounted coaxially therewith, said drive shaft and transducer head forming a core that can be slidably inserted via the proximal end into a tubular sheath having a closed distal end to a directly, rotatably supported relationship with said sheath and after use can be slidably removed from said sheath for repeated re-use in other such sheaths.

4. An elongated, flexible, ultrasonic probe of the type comprising a coil-form drive shaft and an acoustic transducer head carried on the distal end of the drive shaft, wherein,

(a) the drive shaft comprises at least a pair of inner and outer, concentric, oppositely and closely wound, multifilar coils, there being no mandrel within the innermost coil,

(b) the coils are joined together at their respective ends with interfering contact with each other along their mutual length, and

(c) means at the distal end of the drive shaft adapted to apply dynamic drag to the rotation of said shaft thereby enhancing the mechanical fidelity of angular displacement between the proximal and distal ends of the probe,

said acoustic transducer head having an outer diameter corresponding to the outer diameter of said drive shaft and mounted coaxially therewith, said drive shaft and transducer head forming a core that can be slidably inserted via the proximal end into a tubular sheath having a closed distal end to a directly, rotatably supported relationship with said sheath and after use can be slidably removed from said sheath for repeated re-use in other such sheaths.

5. The ultrasonic probe of claim 4 in combination with a disposable catheter sheath having a distal end adapted to enter the body, said sheath constructed and arranged to slidably receive said probe via the proximal end of said sheath, said sheath including a liquid-filled, relatively fixed, first sheath portion closely surrounding a segment of the distal end of the drive shaft, adapted to apply dynamic, viscous drag to said shaft during its rotation, thereby to enhance the mechanical fidelity of angular displacement between the proximal and distal ends of the probe.

6. The ultrasonic probe of claim 5 wherein said drive shaft has an outer diameter throughout its length of about 1 mm or less.

7. The ultrasonic probe of claim 5 wherein, the difference between the outer diameter of said shaft segment and the inner diameter of the corresponding sheath portion is in the range of about 0.05 to 0.15 mm.

8. The ultrasonic probe of claim 5 wherein a second sheath portion extends a substantial distance proximally from said first sheath portion, said second sheath portion being spaced a greater distance from said drive shaft than the spacing of said first sheath portion from said shaft segment.

9. An elongated, flexible, ultrasonic probe of the type comprising a coil-form drive shaft and an acoustic transducer head carried on the distal end of the drive shaft, wherein, the drive shaft comprises at least a pair of inner and outer, concentric, oppositely and closely wound, coils, said acoustic transducer head having an outer diameter corresponding to the outer diameter of said drive shaft and mounted coaxially therewith, said drive shaft and transducer head forming a core that can be slidably inserted via the proximal end into a tubular sheath having a closed distal end to a directly, rotatably supported relationship with said sheath and after use can be slidably removed from said sheath for repeated re-use in other such sheaths, in combination with a continuous liquid-confining flexible resinous tubular sheath having a closed distal end adapted to enter the body, said sheath constructed to slidably receive said probe via the proximal end of said sheath, said sheath enclosing the transducer head and drive shaft, the portion of said resinous sheath that corresponds with said drive shaft directly, rotatably supporting said drive shaft and the portion of said sheath that corresponds with the position of said transducer being substantially transparent to acoustical energy transmitted and received by said transducer, the distal portion of said sheath extending along said transducer and a supporting extent of said drive shaft having substantially constant diameter no greater than the diameter of proximal portions of said sheath.

10. The ultrasonic probe of claim 9 wherein said sheath comprises a catheter sheath having an outer diameter throughout its length of less than about 3 mm.

11. The ultrasonic probe of claim 9 wherein the outer surface of the outermost coil of said drive shaft has a liquid-pumping screw-form contour, whereby, when said drive shaft, while exposed to liquid in said sheath, is driven in the direction tending to decrease the diameter of said outermost coil, the outer surface of said coil is effective to pressurize liquid distally thereof.

12. The ultrasonic probe of claim 11 wherein there is fluid communication between the liquid-filled space along said drive shaft and the space occupied by said transducer, whereby the action of said screw-form contour of said shaft is effective to pressurize liquid in which said transducer is immersed.

13. The ultrasonic probe of claim 9 wherein said sheath comprises a catheter sheath having a distal projection supported by said catheter sheath and extending distally from the position of said transducer.

14. The ultrasonic probe of claim 13 wherein said distal projection comprises a catheter extension having a diameter of the order of the diameter of the catheter sheath in the region of said transducer, said projection adapted to maintain alignment of said probe with a passage of interest as said probe is moved axially for varying the view of features in the region of said passage.

15. The ultrasonic probe of claim 13 wherein said distal projection comprises an elongated guide means of smaller diameter and greater flexibility than said catheter sheath.

16. The ultrasonic probe of claim 13 wherein said distal projection comprises means to introduce fluid distal of said probe.

17. An acoustical imaging catheter comprising an elongated, flexible, ultrasonic probe of the type comprising a coil-form drive shaft and an acoustic transducer head carried on the distal end of the drive shaft, wherein the drive shaft comprises at least a pair of inner and outer, concentric, oppositely and closely wound, coils, said acoustic transducer head having an outer diameter corresponding to the outer diameter of said drive shaft and mounted coaxially therewith, said drive shaft and transducer head forming a core that can be slidably inserted via the proximal end into a tube having a closed distal end, said probe removably, slidably disposed within a lumen of a catheter sheath, the internal bore of said lumen serving to directly rotatably support said probe, a distal portion of said catheter sheath that corresponds with the position of said transducer head having an outer diameter no greater than that of the remainder of the catheter sheath and being substantially transparent to acoustical energy trasmitted and received by said transducer.

18. The acoustical imaging catheter of claim 17 wherein said catheter sheath has an outer diameter throughout its length of less than about 3 mm.

19. The acoustical imaging catheter of claim 17 wherein there is a distal projection supported by said catheter sheath and extending distally from the position of said transducer.

20. The acoustical imaging catheter of claim 19 wherein said distal projection comprises a catheter extension having a diameter of the order of the diameter of the catheter sheath in the region of said transducer, said projection adapted to maintain alignment of said probe with a passage of interest as said probe is moved axially for varying the view of features in the region of said passage.

21. The acoustical imaging catheter of claim 19 wherein said distal projection comprises an elongated guide means of smaller diameter and greater flexibility than said catheter sheath.

22. The acoustical imaging catheter of claim 19 wherein said distal projection comprises means to introduce fluid distal of said probe.

23. An elongated, flexible, ultrasonic probe of the type comprising a coil-form drive shaft and an acoustic transducer head carried on the distal end of the drive shaft, wherein the drive shaft comprises a pair of inner and outer, concentric, oppositely and closely wound, coils, wherein the inner coil of said drive shaft extends axially, distally from said outer coil, a tubular segment is telescopically joined to said extension of said inner coil, the outer diameter of said tubular segment being no greater than the outer diameter of said outer coil, said tubular segment protruding beyond the distal end of said drive shaft and supporting said transducer.

24. An elongated, flexible, ultrasonic probe of the type comprising a coil-form drive shaft and an acoustic transducer head carried on the distal end of the drive shaft, said acoustic transducer head having an outer diameter corresponding to the outer diameter of said drive shaft and mounted coaxially therewith, said drive shaft and transducer head forming a core that can be slidably inserted via the proximal end into a tubular sheath having a closed distal end to a directly, rotatably supported relationship with said sheath and after use can be slidably removed from said sheath for repeated re-use in other such sheaths and wherein the drive shaft comprises at least a pair of inner and outer, concentric, oppositely and closely wound, coils, the innermost coil being hollow and wherein an electric transmission line extends through said drive shaft, at least one of said coils of said drive shaft bearing a shielding-grade conductive layer to provide shielding for said transmission line.

25. An acoustical imaging catheter comprising an elongated liquid-confining catheter sheath and an elongated ultrasonic probe disposed within and rotatably supported by a lumen of said sheath, said ultrasonic probe comprising a transducer supported on the end of an elongated coil-form drive shaft, the exterior of said drive shaft exposed directly to the internal surface of said catheter lumen, the inner diameter of said lumen being no more than about 1/4 mm greater than the outer diameter of said drive shaft along most of their mutual length and being no more than about 1/10 mm greater than the outer diameter of said drive shaft in the distal region of said drive shaft and said transducer, a distal portion of said catheter sheath that corresponds with the position of said transducer being substantially transparent to acoustical energy trasmitted and received by said transducer and said probe and said sheath are cooperatively constructed and arranged to enable removal and replacement of said sheath in a disposable manner, said acoustic transducer head having an outer diameter corresponding to the outer diameter of said drive shaft and mounted coaxially therewith, the exterior of said sheath being of substantially uniform diameter along said drive shaft and said transducer.

26. The acoustic catheter of claim 25 wherein

(a) the drive shaft comprises at least a pair of inner and outer, concentric, oppositely and closely wound, hollow, multifilar coils,

(b) each coil has a ratio of outer radius of coil to thickness of coil filament in the radial direction of between about 21/2 and 10,

(c) the filaments of each coil have a pitch angle of about 20°

or greater, so that when drive torque is applied to the drive shaft from the proximal end in the direction tending to reduce the diameter and lengthen the outer coil of a pair of said coils and increase the diameter and shorten the inner coil of said pair, a substantial component of the resultant stress on each filament of the coils is aligned with the axis of the filament, whereby substantial mechanical fidelity of angular displacement between the tranducer and the proximal end of the drive shaft is maintained during rotation of the drive shaft

28. A disposable acoustical imaging catheter sheath constructed and arranged for use with a drive and control system and adapted to receive and rotatably support a predetermined elongated ultrasonic probe of the type comprising a coil-form rotatable drive shaft of predetermined length and an acoustic transducer head carried on the distal end of the drive shaft, the path of rotation of the transducer having a diameter no greater than said drive shaft,

said acoustical imaging catheter sheath comprising an elongated, liquid-confining, resinous, flexible member having a lumen for slidably receiving said probe, a distal portion of said sheath corresponding to the position of said rotatable transducer when inserted in said lumen being substantially transparent to acoustical energy transmitted and received by said transducer to provide a window therefor, the internal surface of said lumen sized to rotatably support said drive shaft, the exterior of said sheath being of substantially uniform diameter along the portion of said sheath that is constructed to receive said drive shaft and said transducer, and means at the proximal end of the catheter sheath for removably connecting it to a mating connector of said drive and control system.

29. The catheter sheath of claim 28 having a distal projection supported by said catheter sheath and extending distally therefrom.

30. The catheter sheath of claim 29 wherein said distal projection comprises a catheter sheath extension having a diameter of the order of the diameter of the catheter sheath in the region of said transducer, said projection adapted to maintain alignment of said probe with a passage of interest as said probe is moved axially for varying the view of features in the region of said passage.

31. The catheter sheath of claim 29 wherein said distal projection comprises an elongated guide means of smaller diameter and greater flexibility than said catheter sheath.

32. The catheter sheath of claim 31 wherein said catheter sheath is comprised of resinous material and said guide means comprises an integral extension of the catheter sheath.

33. The catheter sheath of claim 29 wherein said distal projection comprises means to introduce fluid distal of said probe.

34. The catheter sheath of claim 29 wherein said portion of said catheter sheath which is substantially transparent to acoustical energy is integral with a proximal portion of said catheter sheath.

35. The catheter sheath of claim 34 wherein said substantially transparent portion of said catheter sheath has a thinner wall than said proximal portion.

36. The catheter sheath of claim 28 wherein a distal portion forms an axial bearing surface adapted to be engaged under compression by said probe to maintain said sheath under tension in the region of the window.

37. The catheter sheath of claim 28 including an inflatable dilatation balloon carried on the exterior of said sheath, overlying said window.

38. The catheter sheath of claim 28 including a distal power take-off extension adapted to mount a rotatable surgical tool, said take-off extension adapted to be rotatably driven by said probe.

39. The catheter sheath of claim 28 further including an impaling means at its distal end for anchoring and steadying said catheter sheath.

40. The catheter sheath of claim 28 having a sonolucent portion spaced from the most distal end of said catheter sheath so that said distal portion can stabilize the position of said transducer during axial movement of the catheter sheath during imaging.

41. The catheter sheath of claim 28 further including at its distal end a guide eyelet slidable along a relatively stationary guidewire to enable the distal end of said sheath to slide along a pre-placed guidewire to guide the catheter in the body passage.

42. The catheter sheath of claim 28 further including a deflecting wire passing through a lumen of the sheath and attached to said sheath at its most distal end and being adapted to control the orientation of said distal end by axial displacement of said wire relative to the body of said sheath from a proximal actuating position.

43. The catheter of claim 28 wherein said sheath has an aperture at its distal end to enable passage of fluid.

44. The catheter sheath of claim 28 in combination with a hollow trocar sized to receive said catheter sheath and adapted to be driven into tissue to provide ultrasound imaging of an area where there is no natural passage way.

45. The catheter sheath of claim 28 comprised of integral, thin-walled extruded plastic which is substantially sonolucent, the distal end of said sheath being post-formed to provide a reduced wall thickness for optical sonic transmission and mechanical strength.

46. The catheter sheath of claim 28 further including an inner distal end bearing surface, said sheath arranged for axial and radial bearing of said ultrasonic probe.

47. The catheter sheath of claim 28 further including a rotatable shaft section for supporting an instrument distally thereon, said shaft section constructed to accept the end of a complementary mated drive shaft extending from said ultrasound probe, said shaft section acting as a power takeoff for driving and rotating said instrument.

48. An elongated ultrasonic probe comprising a transducer supported on the end of an elongated coil-form rotatable drive shaft in combination with a hollow-trocar adapted to receive said probe, said trocar having a side-facing window adapted to register with said transducer, while rotating, enabling said transducer to form acoustic images of tissue into which said trocar has been forced.

49. An acoustical imaging catheter constructed and arranged for use with a drive and control system, said catheter comprising, in combination, a disposable catheter sheath and an elongated ultrasonic probe of the type comprising a coil-form rotatable drive shaft of predetermined length and an acoustic transducer head carried on the distal end of the drive shaft, the path of rotation of the transducer having a diameter no greater than said drive shaft, said disposable catheter sheath adapted to receive and rotatably support said ultrasonic probe, said sheath comprising an elongated, liquid-confining, resinous, flexible member having a lumen for slidably receiving said probe, a distal portion of said sheath corresponding to the position of said rotatable transducer when inserted in said lumen being substantially transparent to acoustical energy transmitted and received by said transducer to provide a window therefor, the internal surface of said lumen sized to rotatably support said drive shaft, the exterior of said sheath being of substantially uniform diameter along said drive shaft and said transducer, and means at the proximal end of the catheter for removably connecting it to a mating connector of said drive and control system.

50. The acoustical imaging catheter of claim 49, said acoustic transducer head having an outer diameter corresponding to the outer diameter of said drive shaft and mounted coaxially therewith.