Plug-in outlet unit for modular furniture power distribution system

• US 4,952,164 A
• Filed: 08/16/1989
• Issued: 08/28/1990
• Est. Priority Date: 08/16/1989
• Status: Expired due to Term

• Current Assignee: AMP Limited
• Original Assignee: AMP Limited
• Inventors: Weber, Ronald M., Wise, James H., French, Jay L., Himes, John L. Jr.
• Primary Examiner(s): Paumen, Gary F.
• Application Number:
  US07/394,781
• Time in Patent Office: 377 Days
• Field of Search: 439/652, 439/654, 439/650, 439/651, 439/653, 439/655, 439/207, 439/211, 439/212, 439/214-216
• US Class Current: 439/215
• CPC Class Codes: H01R 25/006 the coupling part being secured to apparatus or structure, e.g. duplex wall receptacle
• CPC Class Codes: H02G 3/288 in modular walls, e.g. wall panels

Abstract

An outlet unit for installation in a power distribution system for modular wall panel units carrying four separate pairs of line and neutral conductors. The outlet unit includes a pair of line and neutral contacts, configured to receive two separate plugs for power cords, the line and neutral contacts of the unit being connected to respective first and second contacts that project through the rear face of the outlet unit. The four pairs of line and neutral conductors of the distribution system are contained in an insulating power block housing having openings aligned with each of the conductors therein to provide access to the conductors by the first and second contacts of the outlet unit. The openings of the housing of the distribution system are arranged in two symmetrical groups. The outlet unit has four insulating silos positioned on its rear face so as to enter openings of either the first group or the second group, depending on the orientation of the outlet unit when plugged into the outlet unit. The first and second contacts of the outlet unit may be installed in the outlet unit so as to project into one of two pairs of silos. If the outlet unit contacts are installed in the first pair of silos, the unit may be plugged into the power block in a first orientation to connect the outlet unit to a first one of the pairs of line and neutral conductors of the system, or it may be plugged into the power block with a second orientation to connect the outlet unit to connect the outlet unit to a second of the pairs of line and neutral conductors of the system. If the outlet unit contacts are installed in the second pair of silos, the outlet unit may be plugged into the power block in first or second orientations to connect the outlet unit to the third or fourth pair of line and neutral conductors of the system, respectively.

Claims

1. An outlet unit for plug-in installation in a power distribution system for modular furniture units,

said power distribution system including a power block having a housing containing at least two separate pairs of line and neutral conductors, said power block housing having a planar face with a plurality of openings therein, each of said openings being aligned with and providing access to a separate one of said line and neutral conductors in said housing,

said openings being arranged in two groups, with the first of said groups of openings being positioned in one quadrant of said power block housing face and the second of said groups of openings being positioned in the quadrant of said housing face diagonally opposite said one quadrant,

said outlet unit comprising:

an outlet unit housing having a front face and a rear face, said rear face confronting said face of said power block when said outlet unit is installed in said power block;

a plurality of insulating, hollow silos formed on said rear face and said outlet unit housing said projecting outward from said rear face, said silos all being located in the same quadrant of said rear face and being positioned to enter the openings of said first group of openings in said power block housing face;

a safety ground contact including first, second and third U-shaped contact sections, said ground contact being installed in said outlet unit housing along the longitudinal center line of said housing with said first and second contacts open toward said front face of said housing and said third contact open toward said rear face of said housing;

a line contact including fourth, fifth and sixth contact sections, said line contact being installed in said outlet unit housing with said fourth and fifth contact sections spaced laterally from the longitudinal center line of said housing and being open toward said front face of said housing and with said sixth contact section projecting through said rear face of said housing and into a first one of said silos on said rear face; and

a neutral contact including seventh, eighth and ninth contact sections, said neutral contact being installed in said outlet unit housing with said seventh and eighth contact sections being spaced from the longitudinal center line of said housing opposite said line contact assembly and said seventh and eighth contact sections being open toward said front face of said housing and with said ninth contact projecting through said rear face of said housing and into a second one of said slice on said rear face.

2. An outlet unit as claimed in claim 1, wherein:

said openings of said first group of openings in said power block housing face and said openings of said second group of openings in said power block housing face are positioned synmetrically with one another;

a first and second one of said openings of said first group being respectively aligned with a first line conductor and a first neutral conductor of one of said pairs of line and neutral conductors in said power block;

a third and fourth one of said openings of said second group being respectively aligned with a second line conductor and a second neutral conductor of a second of said pairs of line and neutral conductors in said power block;

whereby said outlet unit may be oriented to a first position for installation in said power block with said first silo entering said first opening and said second silo entering said second opening and with said sixth and ninth contact section respectively contacting said first line and neutral conductors, or

said outlet unit may be oriented to a second position for installation in said power block with said first silo entering said third opening and said second silo entering said fourth opening and with said sixth and ninth contact section respectively contacting said second line and neutral conductors.

3. An outlet unit as claimed in claim 1, wherein:

said power block of said power distribution system contains four separate pairs of line and neutral conductors, and

said plurality of insulating silos and said rear face of said rear face of said outlet unit housing comprises four insulating silos,

said line contact being installed in said outlet unit housing with said sixth contact section thereof projecting into a third one of said silos on said rear face;

said neutral contact being installed in said housing with said ninth contact section thereof projecting into a fourth one of said silos;

a fifth and sixth one of said openings of said first group being respectively aligned with a third line conductor and a third neutral conductor of a third one of said pairs of line and neutral conductors in said power block; and

a seventh and eighth one of said openings of said second group being respectively aligned with a fourth line conductor and a fourth neutral conductor of the fourth one of said pairs of line and neutral conductors in said power block;

whereby said outlet unit may be oriented to a first position for installation in said power block with said third silo entering said fifth opening and said fourth silo entering said sixth opening and with said sixth and ninth contact sections respectively contacting said third line and neutral conductors, or

said outlet unit may be oriented to a second position for installation in said power block with said third silo entering said seventh opening and said fourth silo entering said eighth opening and with said sixth and ninth contact sections respectively contacting said fourth line and neutral conductors.

4. An outlet unit as claimed in claim 2, wherein:

said first group of openings in said power block face are positioned in the upper left-hand quadrant of power block face, when said power block face is viewed form the front, and

said insulating silos of said outlet unit are positioned in the upper right-hand quadrant of said rear face of said outlet unit housing, when said outlet unit is viewed from the rear.

5. An outlet unit for plug-in installation in a power distribution system,

said power distribution system including a power block having a housing containing four separate pairs of line and neutral conductors.

said power block housing having a plannar face with openings therein, each of said openings being aligned with and providing access to a separate one of said line and neutral conductors in said housing,

said openings being arranged in two groups, with the first of said groups of openings being positioned in one quadrant of said power block housing face and the second of said groups of openings being positioned in the quadrant of said housing face diagonally opposite said one quadrant,

said outlet unit comprising:

an outlet unit housing having a front face and a rear face, said rear face confronting said face of said power block when said outlet unit is installed in said power block;

four insulating, hollow silos formed on said rear face of said outlet unit housing and projecting outward from said rear face, said silos all being located in the same quadrant of said rear face and being positioned to enter the openings of said first group of openings in said power block housing face when said outlet is oriented to a first positions so that said quadrant of said rear face having said silos confronts said quadrant of said power block housing face having said first group of openings,

said silos entering said second group of openings in said power block face when said outlet unit is oriented to a second position so that said quadrant of said rear face having said silos confronts said quadrant of said power block housing having said second group of openings;

a safety ground contact assembly including first, second and third U-shaped contacts, said ground contact being installed in said outlet unit housing along the longitudinal center line of said housing with said first and second contact sections open toward said front face of said housing and said third contact section open toward said rear face of said housing;

a line contact including fourth, fifth and sixth contact sections, said line contact being installed in said outlet unit housing with said fourth and fifth contact sections spaced laterally from the longitudinal center line of said housing and being open toward said front face of said housing and with said sixth contact section projecting through said silos on said rear face;

and a neutral contact including seventh, eighth and ninth contact sections, said neutral contact being installed in said outlet unit housing with said seventh and eight contact sections being spaced from the longitudinal center line of said housing opposite said line contact and said seventh and eighth contact sections being open toward said front face of said housing and with said ninth contact sections projecting through said rear face of said housing and into a second one of said silos on said rear face.

6. An outlet unit as claimed in claim 5, wherein:

a first one of said line and neutral pairs of conductors of said power block extends parallel to the longitudinal center line of said power block and spaced above said center line with said line conductor of said first pair being above and adjacent to said neutral conductor of said first pair;

a second one of said line and neutral pairs of conductors of said power block extends parallel to the longitudinal center line of said power block and spaced below said center line with said line conductor of said second pair being below and adjacent to said neutral conductor of said second pair;

said first one of said insulating silos being the one of said silos that enters the one of said openings of said first group of openings in said power block face which is aligned with said line conductor of said first pair when said outlet unit is oriented to said first position;

and said second one of said silos being the one of said silos that enters the one of said first group of openings which is aligned with said neutral conductor of said first pair.

7. An outlet unit as claimed in claim 6, wherein:

the pattern of openings of said first group of openings and the pattern of openings of said second group of openings are symmetrical with one another,

whereby said first silo enters the one of said openings of said second group which is aligned with said line conductor of said second pair and said second silo enters the one of said openings which is aligned with said neutral conductor of said second pair when said outlet unit is oriented to said second position.

8. An outlet unit as claimed in claim 6, wherein:

a third one of said line and neutral pairs of conductors of said power block extends parallel to the longitudinal center line of said power block and spaced above said first pair of line and neutral conductors with said line conductor of said third pair being above and adjacent to said neutral conductor of said third pair;

a fourth one of said line and neutral pairs of conductors of said power block extends parallel to the longitudinal center line of said power block and spaced below said second pair of line and neutral conductors with said line conductor of said fourth pair being below and adjacent to said neutral conductor of said fourth pair;

said sixth contact section of said outlet unit being installed in said outlet unit so that said sixth contact section projects through said rear face into a third one of said silos;

said ninth contact section of said outlet unit being installed in said outlet unit so that said ninth contact section through said rear face into the fourth one of said silos;

said third one of said insulating silos being the one of said silos that enters the one of said openings of said first group of openings in said power block face which is aligned with said line conductor of said third pair when said outlet unit is oriented to said first position;

and said fourth one of said silos being the one of said silos that enters the one of said first group of openings which is aligned with said neutral conductor of said third pair.

9. An outlet unit as claimed in claim 6, wherein:

the pattern of openings of said first group of openings and the pattern of openings of said second group of openings are symmetrical with one another,

whereby said third silo enters the one of said openings of said second group which is aligned with said line conductor of said fourth pair and said fourth silo enters the one of said openings which is aligned with said neutral conductor of said fourth pair when said outlet unit is oriented to said second position.

10. An outlet unit as claimed in claim 9, wherein:

said first group of openings in said power block face are positioned in the upper left-hand quadrant of power block face, when said power block face is viewed from the front, and

said insulating silos of said outlet unit are positioned in the upper right-hand quadrant of said rear face of said outlet unit housing, when said outlet unit is viewed from the rear.

11. An outlet unit for plug-in installation in a power distribution system for modular furniture units,

said power distribution system including a power block having a housing containing at least two separate electrical circuits,

said power block housing having a planar face with at least one opening therein, aligned with and providing access to a separate one of said circuits in said housing,

said openings being arranged in two groups, with the first of said groups of openings being positioned in one quadrant of said power block housing face and the second of said groups of openings being positioned in the quadrant of said housing face diagonally opposite said one quadrant,

said outlet unit comprising:

an outlet unit housing having a front face and a rear face, said rear face confronting said face of said power block when said outlet unit is installed in said power block;

a plurality of insulating, hollow silos formed on said rear face of said outlet unit housing and projecting outward from said rear face, said silos all being located in the same quadrant of said rear face and being positioned to enter the openings of said first group of openings in said power block housing face;

a ground contact including a plurality of contact sections associated with one another, said ground contact being installed in said outlet unit housing along the longitudinal center line of said housing with at least one of said plurality of ground contact sections open toward said front face of said housing and another of said plurality of ground contact sections being open toward said rear face of said housing;

a line contact including a plurality of line contact sections associated with one another, said line contact being installed in said outlet unit housing with at least one of said line contact sections spaced laterally form the longitudinal center line of said housing and being open toward said front face of said housing and with another of said line contacts projecting through said rear face of said housing and into a first one of said silos on said rear face; and

a neutral contact including a plurality of neutral contact sections associated with one another, said neutral contact being installed in said outlet unit housing with at least one of said neutral contact sections being spaced from the longitudinal center line of said housing opposite said line contact and said at least one of said neutral contact sections being open toward said front face of said housing and with another of said housing and into a second one of said silos on said rear face.

12. An outlet system for plug-in connection of an outlet unit at an outlet site to a selected pair of conductors in a power distribution system containing multiple pairs of conductors, each of said conductor pairs being separately energized for powering an electrical load connected therebetween;

said power distribution system including an insulating housing for enclosing said pairs of conductors, said housing having a longitudinal center line at said outlet site;

said conductor pairs being disposed symmetrically within said housing with respect to said longitudinal center line of said housing, both conductors of each pair being on a common side of said longitudinal center line, one pair being above said longitudinal center line and one pair being below thereof;

said housing having a front face with a plurality of openings therein, one each of said openings being aligned with and providing access to one each of said conductors of said pairs of conductors;

said openings being arranged in first and second groups, the pattern of openings of said first group and the pattern of openings of said second group being symmetrical with respect to one another and to said longitudinal center line and on opposite sides thereof;

said outlet unit comprising;

an insulating housing having a front face and a rear face and including a horizontal median corresponding to said longitudinal center line of said insulating housing of said system upon assembly thereto at said outlet site thereof;

first and second contacts contained within said outlet unit housing and accessible through said front face of said outlet unit housing for receiving mating contacts of a connector attached to an electrical load to be connected across a selected one of said pairs of conductors of said distribution system;

third and fourth contacts projecting from said rear face of said outlet unit housing for engaging the conductors of a selected one of said pairs of conductors within said distribution system housing when said outlet unit is assembled to said distribution system housing,

said third and fourth contacts being positioned on said rear face of said housing vertically displaced from said horizontal median of said outlet unit and on a common side thereof, so as to enter the ones of said openings of said first group aligned with the conductors of a first one of said pairs when said outlet unit is assembled to said distribution system housing in a first angular orientation and, upon turning said outlet unit housing end to end for assembly of said outlet unit to said distribution system housing in a second opposed orientation, so as to enter the ones of said openings of said second group aligned with the conductors of a second one of said selected pairs; and

means within said outlet unit housing for respectively connecting first and second contacts to said third and fourth contacts.

13. An outlet system as claimed in claim 12, wherein said power distribution system further includes:

a safety ground conductor, and

fifth contact means electrically connected to said safety ground conductor said fifth contact means being positioned along said longitudinal centerline of said distribution system housing, and

wherein said outlet unit further comprises;

a sixth contact contained within said outlet unit housing and accessible through said front face of said outlet unit housing for receiving a mating contact of a connector attached to a safety ground conductor for an electrical load;

a seventh contact mounted in said outlet housing for engaging said fifth contact means of said distribution system when said outlet unit is assembled to said distribution system housing; and

means within said outlet unit housing for electrically connecting said sixth contact to said seventh contact.

14. An outlet system as claimed in claim 13, wherein:

said seventh contact is mounted in said outlet unit housing along said horizontal median of said outlet unit housing,

said horizontal median of said outlet unit housing and said horizontal axis of symmetry of said distribution system housing being coplanar when said outlet unit is assembled to said distribution system housing.

15. An outlet system as claimed in claim 14, wherein:

said first and second contacts are positioned in said outlet unit housing in symmetry with respect to said horizontal median of said outlet unit housing.

16. An outlet system as claimed in claim 14, wherein:

said sixth contact is mounted in said outlet unit housing along said horizontal median of said outlet unit housing.