Insulated window units

• US 4,952,430 A
• Filed: 08/29/1988
• Issued: 08/28/1990
• Est. Priority Date: 05/16/1985
• Status: Expired due to Fees

• Current Assignee: PPG Industries Incorporated Pittsburgh PA
• Original Assignee: PPG Industries Incorporated (Nouryon BV)
• Inventors: Pyzewski, Stanley J., Bowser, George H.
• Primary Examiner(s): Robinson, Ellis P.
• Assistant Examiner(s): Loney, Donald J.
• Application Number:
  US07/238,019
• Time in Patent Office: 729 Days
• Field of Search: 423/34, 423/192, 423/432, 423/332, 423/433, 156/107, 156/109, 52/671, 52/172, 52/788, 52/789, 52/796, 98/90
• US Class Current: 428/34
• CPC Class Codes: E06B 3/677 Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes by means of spacing elements E06B3/663; Cleaning the gap between the panes
• CPC Class Codes: Y10T 428/24777 Edge feature

Abstract

A multiple-glazed window unit comprises a pair of glass sheets held in spaced relation to each other by a spacer and sealant assembly defining a sealed, insulating airspace between the sheets. The surface of the sheets facing the airspace has a protective surface. The spacer and sealant assembly is free of any desiccant. If desired, an opening may be provided through the spacer and sealant assembly to put the airspace in communication with the atmosphere external to the unit. In the stance where opposed openings are provided, and sized and configured to allow free movement of atmospheric air and water vapor molecules through the airspace to equalize airspace pressure and relative humidity with that of the external atmosphere, the protective surface is not needed. A filtering element is employed to minimize infiltration of liquid water, dust, dirt, and the like through the openings and into the airspace. The unit also comprises a sash retaining the unit within a structural opening. The protective coating on the interior surface of the glass sheets and the openings provided a multiple-glazed unit that does not have a desiccant material and has the interior surfaces free of haze.

Claims

1. A multiple-glazed unit, comprising:

a pair of sheets;

spacing and sealing means having a pair of opposed horizontal legs and a pair of opposed vertical legs joined at their ends positioned between said pair of sheets for maintaining said sheets in space relation to each other and defining a sealed insulating airspace between said sheets; and

a plurality of openings provided through said spacing and sealing means to put said insulating airspace in direct communication with atmosphere external to the unit to thereby allow the air pressure within said airspace and the air pressure of said external atmosphere to equalize wherein said openings are sized and configured such as to cooperatively function to minimize haze formation within said airspace and to maintain haze level within said airspace below a threshold level of about 7% haze as measured with a Hunter Model D554 instrument, after the unit is subjected to about one week exposure at about 140°

F. (66°

C.), 90% relative humidity, in a controlled testing environment.

2. The unit as set forth in claim 1, wherein said spacing and sealing means contains substantially no desiccant or dehydrator material.

3. The unit as set forth in claim 2, wherein said spacing and sealing means comprises:

a spacer element bonded to the opposed marginal edge portions of said sheets;

an adhesive sealant layer disposed around the periphery of said spacer element in sealing engagement with the opposed marginal edge portions of said sheets, wherein said adhesive sealant layer forms a resilient, adhesive, structural bond with said sheets to maintain said sheets at a desired spacing; and

said openings each comprise aligned openings provided completely through said sealant layer and said spacer element.

4. The unit as set forth in claim 3, wherein said openings cooperatively function to provide a direct, unobstructed, moisture-vapor molecular free flow path between said airspace and said external atmosphere.

5. The unit as set forth in claim 1, further comprising filtering means disposed in covering relation to said openings for minimizing ingress of liquid water, dust, dirt, or the like through said openings into said airspace.

6. The unit as set forth in claim 3, wherein said openings include at least one opening provided through each said leg of at least one of said pairs of opposed legs of said spacing and sealing means.

7. The unit as set forth in claim 1, wherein said openings include an opening through opposite corner portions of each of said vertical legs of said spacing and sealing means.

8. The unit as set forth in claim 1, wherein said openings include an opening through opposite corner portions of each of said horizontal legs of said spacing and sealing means.

9. The unit as set forth in claim 1, wherein said openings include an opening through a central portion of each of said horizontal legs and each of said vertical legs of said spacing and sealing means.

10. The unit as set forth in claim 7, wherein each of said openings has a cross-sectional area of between about 0.05 sq. inches (0.31416 sq. cm.) and about 0.00077 sq. inches (0.005 sq. cm.).

11. The unit as set forth in claim 1, wherein said threshold haze level is 5% haze as measured with a Hunter D554 instrument, after the unit is subjected to about one week exposure at about 140°

F (60°

C.), 90% relative humidity.

12. The unit as set forth in claim 7, wherein said openings provided through said opposite corner portions of a one of said vertical legs are disposed substantially directly opposite corner portions of the other one of said vertical legs, respectively.

13. The unit as set forth in claim 1, wherein the surfaces of the glass sheets facing the airspace have a protective coating.

14. The unit as set forth in claim 13, wherein the protective surface is a pyrolytic tin oxide coating on said surface of the glass sheets facing the airspace.

15. The unit as set forth in claim 13, wherein the sheets are cut from a glass piece floated on a metal bath and the surface of the glass piece contacting the bath is the surface of the glass facing the airspace.

16. The unit as set forth in claim 3, further comprising a frame means for retaining the unit within a structural opening, wherein said frame comprises:

a pair of horizontal sash members and a pair of vertical sash members joined at their ends to form a frame disposed in circumscribing relation to said spacing and sealing means, wherein each of said sash members comprises a longitudinally extending glazing pocket adapted to receive and retain the sealed edges of said assembly led sheets, wherein the base of said glazing pocket of at least said sash members corresponding to said legs of said spacing and sealing means provided with said at least one opening, is spaced from the outer surface of said aforesaid legs to provide longitudinally extending air passageway chambers between the outer surface of at least said legs of said spacing and sealing means provided with said at least one opening and the base of said glazing pocket of the corresponding sash members; and

at least one opening provided through each said sash member of at least one pair of opposed sash members to put said air passageway chambers in direct communication with the external atmosphere.

17. The unit as set forth in claim 16, wherein said openings provided through said sash members cooperatively function to permit the free movement of air and water vapor molecules from the external atmosphere through said air passageway chambers, said openings provided through said legs of said spacing a"d- sealing means and said insulating airspace, and back into the external atmosphere.

18. The unit as set forth in claim 17, wherein said openings provided through said sash members are located substantially adjacent to said openings provided through said legs of said spacing and sealing means.

19. The unit as set forth in claim 1 wherein the threshold level is below about 4%.