Production process control system

• US 4,956,783 A
• Filed: 09/11/1989
• Issued: 09/11/1990
• Est. Priority Date: 05/04/1984
• Status: Expired due to Fees

• Current Assignee: ASICS Corporation
• Original Assignee: ASICS Corporation
• Inventors: Takeuchi, Akira, Watanabe, Yasuo, Teranishi, Mitsuji
• Primary Examiner(s): MACDONALD, ALLEN R
• Application Number:
  US07/405,180
• Time in Patent Office: 365 Days
• Field of Search: 364/468, 364/478, 364/469, 340/707, 340/709, 235/472
• US Class Current: 700/111
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G06K 17/0022 arrangements or provisions for transferring data to distant stations, e.g. from a sensing device "transfer between computer elements G06F13/00 "; data-transmission H04L
• CPC Class Codes: G07C 1/10 together with the recording, indicating or registering of other data, e.g. of signs of identity
• CPC Class Codes: G07C 3/10 using counting means

Abstract

A production process control system includes a plurality of terminal devices and a central device connected to the terminal device. Each of the terminal devices has at least an element for counting the amount of work done and generating a corresponding output, an element for entering a worker identifying code, an element for transmitting the counted output and the entered worker identifying code to the central device and an element for providing an output cancel signal by which, in conjunction with the counted output, a current output value is updated. The central device at least has an element for performing communications with each terminal device and an element for storing the output and the worker identifying code transmitted from the terminal device as associated with each other. In one aspect of the invention, there is provided in a terminal device a bar code reader for reading a bar code recorded on a medium, a bar code reader withdrawal detecting switch, and an alarm that acts when no input is received from the bar code medium over a predetermined lapse of time after detection of a bar code reader withdrawal.

Claims

1. A terminal device connectable to a central device for control of a production process in which a plurality of workers perform work on individual workpieces, comprising:

input means for inputting of a signal representing the amount of work done on said workpieces by at least one of said workers;

means for computing a work output based on the input signal;

means for transmitting the computed work output to the central device; and

means for providing an output count cancel signal, wherein the output computing means adds to the current output a value representing the amount of work done according to every input signal received and subtracts a value corresponding to every output count cancel signal received from the current output.

2. A terminal device according to claim 1, further comprising:

means for entering process control data other than the work output, the entered process control data being transmitted to the central device by the transmitting means.

3. A terminal device according to claim 2, wherein:

at least work identifying data is entered by the entering means.

4. A terminal device according to claim 1, wherein:

the output counting means subtracts 1 from the current output when a cancel signal input is given.

5. A terminal device according to claim 1, wherein:

the output counting means adds 1 to the current output in response to every input signal representing the amount of work done and subtracts 1 from the current output when a cancel signal input is given.

6. A terminal device according to claim 1 wherein:

the input means is a switch operable by on of a conveyor carrier and an article transported thereby.

7. A terminal device according to claim 1, wherein:

said terminal device is provided at a work area and is located in corresponding relation to a station of a conveyor branch branching off a carrier-equipped main conveyor line to carry articles to the work area for said production process work to be done thereat, wherein the input means comprises an output counting switch and, at the work area provided for the station, the output counting switch is actuated by one of a carrier of said conveyor line returning from the station to the main line and an article transported by the carrier.

8. A terminal device according to claim 7, wherein:

the branch line is provided with transport means for forwarding an article from a station of the branch line to the main line after temporarily stopping the article at least at one location between the position of the station and the main line, and the output counting switch is disposed at a location toward the main line from the temporary stopping position most proximate to the position of the station.

9. A terminal device according to claim 1, wherein:

said transmitting means comprises means for transmitting said data via optical signals to avoid errors due to the influence of ambient electromagnetic fields that would tend to distort electrical transmissions of said data.

10. A terminal device, connectable to a central device for control of a production process in which a plurality of workers perform work on individual workpieces, comprising:

input means for inputting of a signal representing the amount of work done on said workpieces by at least one of said workers, comprising a bar code reader for reading a bar code from a medium on which a bar code is recorded, a bar code reader withdrawal detecting switch mounted on a holder for the bar code reader, means for measuring a predetermined period of time elapsed after detection of a bar code reader withdrawal and means for giving an alarm when no bar code data input is fed from the bar code reader despite lapse of the predetermined period of time after the detection of bar code reader withdrawal;

means for computing a work output based on the input signal;

means for transmitting the computed work output to the central device; and

means for providing an output count cancel signal, wherein the output computing means adds to the current output a value representing the amount of work done according to every input signal received and subtracts a value corresponding to every output count cancel signal received from the current output.

11. A terminal device according to claim 10, wherein:

the alarm giving means includes a buzzer.

12. A terminal device according to claim 10, further comprising:

an input allowance lamp which produces a visible output upon the detection of a bar code reader withdrawal; and

an error lamp which produces a visible output in the absence of bar code data input from the bar code reader despite lapse of the predetermined period of time after the detection of said bar code reader withdrawal.

13. A terminal device according to claim 10, further comprising:

means for giving a work machine power off signal upon the detection of said bar code reader.

14. A terminal device for production process control comprising input means for a signal relating to a work output, means for performing communication with a central device, a bar code reader and a withdrawal detecting switch mounted on a holder for the bar code reader, the terminal device being operative to usually perform at least an output counting process based on the input signal relating to the work output, and a communication process for transmitting at least the counted output data to the central device, the device being operative to perform a process for reading bar code data given by the bar code reader when receiving a withdrawal detecting input from the switch.