Oxygen gas concentration-detecting apparatus

• US 4,957,705 A
• Filed: 11/06/1987
• Issued: 09/18/1990
• Est. Priority Date: 11/10/1986
• Status: Expired due to Fees

• Current Assignee: Japan Electronic Control Systems Company Limited
• Original Assignee: Japan Electronic Control Systems Company Limited
• Inventors: Uchikawa, Akira
• Primary Examiner(s): WARDEN, JILL ALICE
• Assistant Examiner(s): Johnston, Jill
• Application Number:
  US07/117,516
• Time in Patent Office: 1,047 Days
• Field of Search: 422/94, 422/98, 204/1 T, 204/406, 123/489, 123/440, 436/152
• US Class Current: 422/94
• CPC Class Codes: F02D 41/1475 Regulating the air fuel ratio at a value other than stoichiometry
• CPC Class Codes: G01N 27/407 for investigating or analysing gases G01N27/411 takes precedence
• CPC Class Codes: G01N 27/4075 Composition or fabrication of the electrodes and coatings thereon, e.g. catalysts

Abstract

An oxygen gas concentration-detecting apparatus in an internal combustion engine using an alcohol fuel includes a ceramic substrate having one surface falling in contact with a reference gas and the other surface falling in contact with an exhaust gas of the engine and generating an electromotive force according to oxygen gas concentrations of both the gases. A pair of electrode members are arranged on the ceramic substrate to take out the electromotive force. A first oxidation catalyst layer is formed on the outer surface of the ceramic substrate to promote oxidation reaction of unburnt components. A laminate of a protecting layer of a metal oxide and a reduction catalyst layer of promoting reduction reaction of nitrogen oxides is formed on the outer surface of the first oxidation catalyst layer, and a second oxidation catalyst layer is arranged on the outer side face of the laminate to promote oxidation reaction of hydrogen gas. According to this apparatus, hydrogen gas is oxidized in the first oxidation catalyst layer and a bad influences by the differences of the diffusion speed between hydrogen gas and oxygen gas in the protecting layer are eliminated, the time of inversion of the concentration of oxygen gas inclusive of oxygen gas generated by reduction of nitrogen oxides can be precisely detected and discharge of nitrogen oxides is controlled with omission of a so-called EGR control device.

Claims

1. An oxygen concentration-detecting apparatus comprising a ceramic substrate for generating an electromotive force between a first surface contacted with a reference gas and a second surface contacted with a gas to be detected according to the ratio of the concentration of oxygen gas O₂ between said two gases, a pair of electrode members formed at parts of said first and second surfaces, respectively, of said ceramic substrate, to detect said electromotive force, a first oxidation catalyst layer for promoting mainly oxidation reaction of unburnt components, which is arranged to cover said second surface of said ceramic substrate and an outer surface of the electrode member on the second surface, a laminate comprising a protecting layer of a metal oxide covering the outer surface of said ceramic substrate and a reduction catalyst layer for promoting mainly reduction reaction of nitrogen oxides NOx, and a second oxidation catalyst layer for promoting mainly oxidation reaction of hydrogen gas H₂, which is arranged to cover an outer surface of said laminate.

2. An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said ceramic substrate is constructed by incorporating a small amount of yttria Y₂ O₃ or calcia CaO into zirconia ZrO₂ and calcining the mixture.

3. An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said ceramic substrate has a shape resembling the shape of a test tube.

4. An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein a reference stable gas is the air and the gas to be detected is an exhaust gas of an internal combustion engine.

5. An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said ceramic substrate has a shape resembling the shape of a test tube, said first surface is an inner surface of the ceramic substrate, and said second surface is an outer surface of said ceramic substrate.

6. An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said first oxidation catalyst layer is formed by vacuum-depositing platinum Pt on said ceramic substrate, the electrode member on the surface thereof and the outer surface thereof.

7. An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said protecting layer is formed by flame-spraying magnesium spinel.

8. An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said the second oxidation catalyst layer is an oxidation catalyst comprising Al₂ O₃ as a carrier and platinum Pt or palladium Pd supported thereon.

9. An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said reduction catalyst layer is a reduction catalyst layer having rhodium Rh or ruthenium Ru incorporated therein.

10. An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said reduction catalyst layer comprises a carrier of TiO₂ and rhodium Rh or ruthenium Ru incorporated in the carrier.

11. An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said reduction catalyst layer comprises a carrier of lanthanum oxide La₂ O₃ and rhodium Rh or ruthenium Ru incorporated in the carrier.

12. An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said reduction catalyst layer is constructed by supporting particles of a reduction catalyst for promoting reduction reaction of nitrogen oxides NOx on cerium oxide and incorporating the supported particles in a porous layer.

13. An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said reduction catalyst layer is laminated on the outer side of the protecting layer.

14. An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said protecting layer is laminated on the outer side of the reduction catalyst layer.