Emergency battery monitor

• US 4,957,828 A
• Filed: 12/09/1988
• Issued: 09/18/1990
• Est. Priority Date: 12/09/1988
• Status: Expired due to Fees

• Current Assignee: Singer PLC (Hayleys Plc)
• Original Assignee: SSMC, Inc.
• Inventors: Garron, Stephen A.
• Primary Examiner(s): Kalafut, Stephen J.
• Application Number:
  US07/281,609
• Time in Patent Office: 648 Days
• Field of Search: 429/91-93, 73/304 R
• US Class Current: 429/92
• CPC Class Codes: G01R 31/36 Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
• CPC Class Codes: H01M 10/484 for measuring electrolyte level, electrolyte density or electrolyte conductivity
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

An emergency battery monitor is adapted for use with at least one storage battery. The battery has first and second output terminals across which an output voltage is produced, the battery, when in normal operation, exhibiting an output voltage falling within a nominal value range having predetermined maximum and minimum values. The battery has at least one cell which contains a liquid electrolyte. The electrolyte, when the battery is in normal operation, has a predetermined minimum level in the cell. The monitor includes a member associated with the cell, which is electrically conductive when the level of the electrolyte is at least equal to the minimum level and is electrically non-conductive when the level of the electrolyte falls below the minimum level. Integrated circuits coupled to the output terminals and the member produce a first signal designating normal battery operation when the member is conductive and the value of the output voltage falls within the nominal value range. The circuits produce a second signal designating abnormal battery operation when the value of the output signal falls below the minimum value, and/or the member is non-conductive, and produces a third signal designating abnormal battery operation when the value of the output signal exceeds the maximum value.

Claims

1. An emergency battery monitor adapted for use with at least one storage battery, the battery having first and second output terminals across which an output voltage is produced, the battery, when in normal operation, exhibiting an output voltage falling within a nominal value range having maximum and minimum values, the battery having at least one cell which contains a liquid electrolyte, the electrolyte, when the battery is in normal operation, having minimum level in the cell, said monitor comprising:

first means associated with the cell, the first means being electrically conductive when the level of the electrolyte is at least equal to the minimum level and being electrically non-conductive when the level of the electrolyte falls below the minimum level; and

second means coupled to the output terminals and the first means to produce a first signal designating normal battery operation when the first means is conductive and the value of the output voltage falls within the nominal value range, the second means producing a second signal designating abnormal battery operation when the value of the output signal falls below the minimum value, and/or the first means is non-conductive, the second means producing a third signal designating abnormal battery operation when the value of the output signal exceeds the maximum value.

2. The monitor of claim 1 wherein the first means is an electrically conductive member which is in contact with the electrolyte as long as its level is at least equal to the minimum level and which is out of contact with the electrolyte when the level of the electrolyte falls below the minimum level.

3. The monitor of claim 2 wherein the member is a tungsten probe.

4. The monitor of claim 1 wherein the second means includes first and second integrated circuits, the first circuit having inputs coupled to the first means and the output terminals and having first, second and third outputs, the first signal being produced at the first output of the first circuit, the second circuit having inputs coupled to the second and third outputs of the first circuit, the second circuit having a first output at which the second signal is produced and having a second output at which the third signal is produced.

5. The monitor of claim 4 wherein the first output of the first circuit and the first and second outputs of the second circuit each include an LED.

6. The monitor of claim 5 wherein the presence of any one of the signals is identified by light being emitted from the corresponding LED, all other LEDs being dark.