Wide range, self-starting single phase motor speed control

• US 4,958,118 A
• Filed: 08/28/1989
• Issued: 09/18/1990
• Est. Priority Date: 08/28/1989
• Status: Expired due to Fees

• Current Assignee: Thor Technology Corp.
• Original Assignee: A. O. Smith Corporation
• Inventors: Pottebaum, Joseph R.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): Ip, Paul
• Application Number:
  US07/399,231
• Time in Patent Office: 386 Days
• Field of Search: 318/727, 318/728, 318/729, 318/733, 318/745, 318/746, 318/753, 318/754, 318/755, 318/772, 318/773, 318/774, 318/775, 318/776, 318/777, 318/778, 318/779, 318/782, 318/785 , 318/786, 318/787, 318/794, 318/795, 318/796, 318/803, 318/805, 318/806, 318/807, 318/808, 318/809, 318/810, 318/811, 318/812, 318/254, 318/138, 318/439
• US Class Current: 318/727
• CPC Class Codes: H02P 25/04 Single phase motors, e.g. capacitor motors

Abstract

A speed control circuit (50) for a single phase AC induction motor (12) includes a phase control circuit (10) for connecting a main winding (16) to an AC source (18) at a variable time delay phase angle during the half cycle of the AC source, and a boost circuit (52) including a motor speed sensor (54, 56) sensing motor speed and altering the delay interval phase angle in response thereto. The boost circuit shortens the delay interval in response to decreasing motor speed, and lengthens the delay interval in response to increasing motor speed, such that almost full voltage is applied during starting of the motor, which voltage is reduced as the motor begins running.

Claims

1. A speed control circuit for a single phase AC induction motor having a main winding and an auxiliary winding both connectable to an AC power source, comprising a phase control circuit for connecting said main winding to said AC source at a variable time during a half cycle of said AC source, and including delay means delaying connection of said main winding to said AC source for a variable delay interval following the beginning of the half cycle, such that said main winding is disconnected from said AC source during said delay interval during an initial portion of the half cycle, and is connected to said AC source during the remaining portion of the half cycle, such that the shorter the delay interval the longer the connection time of said main winding to said AC source and the greater the voltage applied to said main winding and the greater the torque developed by the motor, a boost circuit including speed sensor means sensing motor speed and altering said delay interval in response thereto.

2. The invention according to claim 1 wherein said boost circuit comprises means shortening said delay interval in response to decreasing motor speed, and lengthening said delay interval in response to increasing motor speed.

3. A speed control circuit for a single phase AC induction motor having a main winding and an auxiliary winding both connectable to an AC power source, comprising a phase control circuit including a solid state switch for connecting said main winding to said AC source at a variable time during a half cycle of said AC source, and capacitor means charged by current from said AC source to a given threshold charge to trigger said solid state switch into conduction to connect said main winding to said AC source, means for varying the charging time of said capacitor means to said given threshold to variably delay connection of said main winding to said AC source for a variable delay interval following the beginning of the half cycle until said capacitor means charges to said given threshold charge, such that said main winding is disconnected from said AC source during said delay interval during an initial portion of the half cycle, and is connected to said AC source during the remaining portion of the half cycle, such that the shorter the delay interval the longer the connection time of said main winding to said AC source and the greater the voltage applied to said main winding and the greater the torque developed by the motor, a boost circuit comprising speed sensor means sensing motor speed and supplying additional charging current to said capacitor means in response to decreasing motor speed, to thus shorten the charging time of said capacitor means to said given threshold charge and hence shorten said delay interval.

4. The invention according to claim 3 wherein said boost circuit comprises transistor means modulating current flow from said AC source to said capacitor means in response to motor speed.

5. The invention according to claim 4 wherein said transistor means comprises a pair of transistors connected in series aiding relation with a current control resistor connected in series therebetween, said transistors and said current control resistor providing a common path in the same direction of current flow therethrough for both positive and negative half cycles of said AC source for current flow between said AC source and said capacitor means, whereby to provide symmetrical control of additional charging current supplied to said capacitor means by said boost circuit.

6. The invention according to claim 5 wherein said AC source includes a pair of conductors, and comprising a first diode conducting current from one of said conductors of said AC source to the first of said transistors, a second diode conducting current from the second of said transistors to said capacitor means, such that during one half cycle of said AC source, current flows from said one conductor of said AC source through said first diode through said first transistor through said current control resistor through said second transistor through said second diode to said capacitor means and is returned back to the other of said conductors of said AC source, and comprising a third diode conducting current from said capacitor means to said first transistor, a fourth diode conducting current from said second transistor to said one conductor of said AC source, such that during the alternate half cycle of said AC source current flows from said other conductor of said AC source to said capacitor means and is returned through said third diode through said first transistor through said current control resistor through said second transistor through said fourth diode to said one conductor of said AC source.

7. The invention according to claim 6 comprising a third transistor controlling conduction of said first and second transistors.

8. The invention according to claim 7 wherein one of said first and second transistors is a bipolar NPN transistor, and the other of said first and second transistors is a bipolar PNP transistor, and wherein said third transistor has a conductive state connecting the base of said first transistor to the base of said second transistor to prevent requisite base to emitter biasing voltages for said first and second transistor such that the latter are nonconductive and block the supply of additional boost current from said AC source to said capacitor means, said third transistor being biased into conduction by said speed sensor means in response to increasing motor speed.

9. The invention according to claim 8 comprising fifth, sixth, seventh and eighth diodes forming a diode bridge, said bridge having a first input connected to said one conductor of said AC source, a second input connected to said other conductor of said AC source, a first output connected through said first diode to said first transistor, and a second output connected through said fourth diode to said second transistor, and second capacitor means connected across said first and second outputs of said bridge and providing a DC power supply providing base to emitter biasing voltages for said first and second transistors.

10. The invention according to claim 9 wherein said first transistor is an NPN transistor, said second transistor is a PNP transistor, said first output of said diode bridge is connected to the positive side of said DC power supply and to the anode of said first diode, the cathode of said first diode is connected to the collector of said first transistor, and comprising a second resistor connected between the anode of said first diode and the base of said first transistor, and wherein said second output of said diode bridge is connected to the negative side of said DC power supply and to the cathode of said fourth diode, the anode of said fourth diode is connected to the collector of said second transistor, and comprising a third resistor connected between the cathode of said fourth diode and the base of said second transistor, and wherein said third transistor comprises a bipolar transistor having its emitter-collector circuit connected in series between the bases of said first and second transistors.

11. A speed control circuit for a single phase AC induction motor having a main winding and an auxiliary winding both connectable to an AC power source, comprising a phase control circuit including a solid state switch for connecting said main winding to said AC source at a variable time during a half cycle of said AC source, capacitor means charged by current from said AC source to a given threshold charge to trigger said solid state switch into conduction to connect said main winding to said AC source, means for varying the charging time of said capacitor means to said given threshold to variably delay connection of said main winding to said AC source for a variable delay interval following the beginning of the half cycle until said capacitor means charges to said given threshold charge, such that said main winding is disconnected from said AC source during said delay interval during an initial portion of the half cycle, and is connected to said AC source during the remaining portion of the half cycle, such that the shorter the delay interval the longer the connection time of said main winding to said AC source and the greater the voltage applied to said main winding and the greater the torque developed by the motor, a boost circuit comprising speed sensor means sensing motor speed and supplying additional charging current to said capacitor means in response to decreasing motor speed, to thus shorten the charging time of said capacitor means to said given threshold charge and hence shorten said delay interval, said boost circuit comprising first and second transistors connected in series aiding relation and modulating current flow from said AC source to said capacitor means in response to motor speed, a current control resistor connected in series between said transistors, said transistors and said current control resistor providing a common path in the same direction of current flow therethrough for both positive and negative half cycles of said AC current for current flow between said AC source and said capacitor means, whereby to provide symmetrical control of additional charging current supplied to said capacitor means by said boost circuit, wherein said AC source includes a pair of conductors, and comprising a first diode conducting current from one of said conductors of said AC source to said first transistor, a second diode conducting current from said second transistor to said capacitor means, such that during one half cycle of said AC source, current flows from said one conductor of said AC source through said first diode through said first transistor through said current control resistor through said second transistor through said second diode to said capacitor means and is returned back to the other of said conductors of said AC source, and comprising a third diode conducting current from said capacitor means to said first transistor, a fourth diode conducting current from said second transistor to said one conductor of said AC source, such that during the alternate half cycle of said AC source current flows from said other conductor of said AC source to said capacitor means and is returned through said third diode through said first transistor through said current control resistor through said second transistor through said fourth diode to said one conductor of said AC source, and comprising a third transistor controlling conduction of said first and second transistors, and second capacitor means charged by current from said AC source to a given threshold to trigger said third transistor into conduction in response to increasing motor speed.

12. The invention according to claim 11 wherein said speed sensor means comprises a speed responsive switch switching between conductive and nonconductive states at an increasing frequency in response to increasing engine speed, and comprising third capacitor means charged by current from said AC source during one of said states of said speed switch means and discharged during the other state of said speed switch means, and comprising a charge diode connected between said third and second capacitor means such that charging of said third capacitor means also charges said second capacitor means but blocks discharge of said second capacitor means through said third capacitor means when the latter is discharging, such that during charging of said third capacitor means, said second capacitor means is also charged, and during discharge of said third capacitor means, the charge on said second capacitor means remains, such that during the next charging of said third capacitor means, additional charge is provided to said second capacitor means to raise the charge thereof to a higher level, such that each charging of said third capacitor means adds further charge to said second capacitor means such that the latter cummulatively reaches said given threshold to trigger said third transistor into conduction.

13. The invention according to claim 12 comprising a discharge diode connected between said speed sensitive switch and said third capacitor means, the anode of said charge diode being connected to the cathode of said discharge diode and to said third capacitor means, the cathode of said charge diode being connected to said second capacitor means, the anode of said discharge diode being connected to said speed switch means.

14. The invention according to claim 13 wherein said third transistor comprises a bipolar Darlington transistor having a base connected to the cathode of said charge diode.

15. The invention according to claim 14 comprising a bleed resistor connected across said second capacitor means and discharging said second capacitor means at a rate proportional to the accumulated charge on said second capacitor means.

16. A speed control circuit for a single phase AC induction motor having a main winding and an auxiliary winding both connectable to an AC power source, comprising a phase control circuit including a solid state switch for connecting said main winding to said AC source at a variable time during a half cycle of said AC source, first capacitor means charged by current from said AC source to a given threshold charge to trigger said solid state switch into conduction to connect said main winding to said AC source, means for varying the charging time of said first capacitor means to said given threshold to variably delay connection of said main winding to said AC source for a variable delay interval following the beginning of the half cycle until said first capacitor means charges to said given threshold charge, such that said main winding is disconnected from said AC source during said delay interval during an initial portion of the half cycle, and is connected to said AC source during the remaining portion of the half cycle, such that the shorter the delay interval the longer the connection time of said main winding to said AC source and the greater the voltage applied to said main winding and the greater the torque developed by the motor, a boost circuit comprising speed sensor means sensing motor speed and supplying additional charging current to said first capacitor means in response to decreasing engine speed, to thus shorten the charging time of said first capacitor means to said given threshold charge and hence shorten said delay interval, wherein said boost circuit comprises transistor means modulating current flow from said AC source to said first capacitor means in response to motor speed, wherein said transistor means comprises a pair of transistors connected in series aiding relation with a current control resistor connected in series therebetween, said transistors and said current control resistor providing a common path in the same direction of current flow therethrough for both positive and negative half cycles of said AC source for current flow between said AC source and said first capacitor means, whereby to provide symmetrical control of additional charging current supplied to said first capacitor means by said boost circuit, wherein said AC source includes a pair of conductors, and comprising a first diode conducting current from one of said conductors of said AC source to the first of said transistors, a second diode conducting current from the second of said transistors to said first capacitor means, such that during one half cycle of said AC source, current flows from said one conductor of said AC source through said first diode through said first transistor through said current control resistor through said second transistor through said second diode to said first capacitor means and is returned back to the other of said conductors of said AC source, and comprising a third diode conducting current from said first capacitor means to said first transistor, a fourth diode conducting current from said second transistor to said one conductor of said AC source, such that during the alternate half cycle of said AC source current flows from said other conductor of said AC source to said first capacitor means and is returned through said third diode through said first transistor through said current control resistor through said second transistor through said fourth diode to said one conductor of said AC source, and comprising a third transistor controlling conduction of said first and second transistors, wherein one of said first and second transistors is a bipolar NPN transistor, and the other of said first and second transistors is a bipolar PNP transistor, and wherein said third transistor has a conductive state connecting the base of said first transistor to the base of said second transistor to prevent requisite base to emitter biasing voltages for said first and second transistor such that the latter are nonconductive and block the supply of additional boost current from said AC source to said first capacitor means, said third transistor being biased into conduction by said speed sensor means in response to increasing motor speed, and comprising fifth, sixth, seventh and eighth diodes forming a diode bridge, said bridge having a first input connected to said one conductor of said AC source, a second input connected to said other conductor of said AC source, a first output connected through said first diode to said first transistor, and a second output connected through said fourth diode to said second transistor, and second capacitor means connected across said first and second outputs of said bridge and providing a DC power supply providing base to emitter biasing voltages for said first and second transistors, and comprising third capacitor means charged by current from said AC source to a given threshold to trigger said third transistor into conduction in response to increasing engine speed, wherein said speed sensor means comprises a speed responsive switch switching between conductive and nonconductive states at an increasing frequency in response to increasing engine speed, and comprising fourth capacitor means charged by current from said AC source during one of said states of said speed switch means and discharged during the other state of said speed switch means, and comprising a charge diode connected between said fourth and third capacitor means such that charging of said fourth capacitor means also charges said third capacitor means but blocks discharge of said third capacitor means through said fourth capacitor means when the latter is discharging, such that during charging of said fourth capacitor means, said third capacitor means is also charged, and during discharge of said fourth capacitor means, the charge on said third capacitor means remains, such that during the next charging of said fourth capacitor means, additional charge is provided to said third capacitor means to raise the charge thereof to a higher level, such that each charging of said fourth capacitor means adds further charge to said third capacitor means such that the latter cummulatively reaches said given threshold to trigger said third transistor into conduction.