Devices for controlling and regulating the gas supply to the burner of a boiler or similar

• US 4,958,765 A
• Filed: 10/26/1989
• Issued: 09/25/1990
• Est. Priority Date: 11/16/1988
• Status: Expired due to Fees

• Current Assignee: Chaffoteaux et Maury
• Original Assignee: Chaffoteaux et Maury
• Inventors: Le Mer, Joseph, Martel, Bernard
• Primary Examiner(s): Tapolcai, William E.
• Application Number:
  US07/427,516
• Time in Patent Office: 334 Days
• Field of Search: 431/90, 236/15 BD, 236/20 R, 137/98
• US Class Current: 236/20.00R
• CPC Class Codes: F23N 1/027 using mechanical means
• CPC Class Codes: F23N 2233/06 at the air intake
• CPC Class Codes: F23N 2235/18 Groups of two or more valves
• CPC Class Codes: F23N 2235/20 Membrane valves
• CPC Class Codes: F23N 2235/24 Valve details
• CPC Class Codes: Y10T 137/2514 Self-proportioning flow systems

Abstract

A device is divulged for controlling and regulating the gas supply to the burner of a boiler or similar, which device comprises a piloted regulator (R) with a leak valve (8) for the gas flow. The burner is also fed with pressurized air and opening of the leak valve is slaved to the flow of this pressurized air so that the ratio between the two air and gas flows permanently has a value providing excellent combustion of the air-gas mixture in the burner.

Claims

1. Device for controlling and regulating a pressurized fuel gas supplied to a gas burner for heating water flowing through a boiler or similar, comprising a conduit for the pressurized gas, which conduit has an inlet (1), an outlet (2) and a piloted regulator (R) comprising a gas valve (3) urged against a seat (4) by a spring (5) and fast with a sealed membrane (6) which separates a sealed chamber into two compartments, one of these compartments (A) being connected directly to the inlet and comprising the seat of the valve and the other compartment (B) being connected both to the inlet through a calibrated restriction (7) and to the outlet through a leak valve (8) set to a certain pressure by a calibration spring (9), characterized in that said device further comprises means for supplying the burner (U) not only with a flow of pressurized gas but also with a flow of pressurized air, the gas flow being slaved to that of the air so that a combustion of the air-gas mixture in the burner is permanently practically complete, said supplying means comprising an air conduit for the pressurized air, with an inlet (11), an outlet (12) and an intermediate air valve (14) and being adapted so as to slave an opening of the leak valve (8) of the piloted regulator (R) to the air flow through said air conduit, which opening varies in the same direction as said air flow and means for applying to the fuel gas stream leaving the piloted regulator a slight counter pressure as a function of a pressure prevailing downstream of the leak valve (8), which counter pressure varies in an opposite direction to said pressure.

2. Device according to claim 1, characterized in that the means for supplying adjusts a degree of opening of the leak valve (8) and comprises the air valve (14) mounted so as to be urged open by the air stream itself and means for applying movements of the air valve to the calibration spring (9) of the leak valve (8).

3. Device according to claim 1, characterized in that the air valve (14) is fast with a sealed membrane (17) itself connected sealingly to the air outlet (12), and in that a sealed chamber (D) whose inner volume communicates with the air inlet (11) is interposed between this valve and the calibration spring (9), said chamber (D) being defined partly by a rigid ring (18) forming part of a casing (T) of the device, partly by a sealed bellows (19) connecting an inner edge of the ring to a central zone of the air valve and partly by a rigid plate (21) sealingly connected by a flexible membrane (22) to an outer edge of the ring, said plate being applied on the one hand, in the direction corresponding to opening of the air valve, against the calibration spring (9) and, on the other hand, in the opposite direction to the preceding one, against the air valve through a thrust rod (23) passing freely through the chamber (D) and in particular its bellows.

4. Device according to claim 3, characterized in that a second sealed chamber (G) is formed outside the bellows (19) with the air valve (14), its membrane (17) and the rigid portions of the casing (T) to which they are connected, in that a second sealed bellows (28) connects a centre of the plate (21) to an annular rigid bearing surface of the casing surrounding the calibration spring (9), in that a third sealed chamber (F) is formed outside the second bellows with the plate and its membrane and in that the second sealed chamber (G) is placed in communication with a third chamber (F) so as to be able to be placed in communication simultaneously with an appropriate zone of the boiler.

5. Device according to claim 4, characterized in that a second spring (31) disposed inside the third chamber (F) is interposed between the plate (21) and an annular bearing surface forming part of the casing (T), this spring (31) being a helical compression spring which successively surrounds the second bellows (28) and the calibration spring (9).

6. Device according to claim 4, characterized in that a sealed chamber (E) which comprises the volume inside the second bellows (28), is formed by this bellows, by a sealed membrane (26) fast with the leak valve (8) and by portions of the casing (T) to which this bellows and this membrane are connected.

7. Device according to claim 1, characterized in that the means for applying a counter pressure to the outgoing gas stream comprises a second gas valve (32) urged upstream by a calibrated spring (35) in a direction of a seat (33) forming part of the gas conduit downstream of the first-mentioned gas valve (3) of the piloted regulator and in that this second gas valve is fast with a rod (34) itself carried by two sealed membranes (37, 38) which are connected to the casing (T) and which define a sealed chamber (H) about this rod, which chamber (H) is placed in communication with the chamber (C) which is disposed just downstream of the leak valve (8) so that a pressure prevailing in this latter chamber (C) opposes that of the calibrated spring (35).

8. Installation equipped with a regulation device according to claim 1, characterized in that a circuit (43) in which the water flows which is heated by the burner (U) fed by means of said regulation device is equipped with a pump (45) causing this water to flow permanently and in that the inlet (11) of the air conduit of this regulation device is connected to an output of a fan (V) whose rotational speed is slaved to a temperature of said water at a given point (46) of said circuit.