Die for profile extrusion

• US 4,960,375 A
• Filed: 03/23/1989
• Issued: 10/02/1990
• Est. Priority Date: 03/24/1988
• Status: Expired due to Fees

• Current Assignee: Kinugawa Rubber Industrial Company Limited
• Original Assignee: Kinugawa Rubber Industrial Company Limited
• Inventors: Saito, Yoshio, Yoshino, Shigeo
• Primary Examiner(s): Woo, Jay H.
• Assistant Examiner(s): Mackey, James P.
• Application Number:
  US07/327,524
• Time in Patent Office: 558 Days
• Field of Search: 264/177.1, 264/177.13, 264/177.14, 264/177.16, 264/167, 264/171, 425/461, 425/463, 425/465, 425/466, 425/131.1, 425/190
• US Class Current: 425/131.1
• CPC Class Codes: B29C 48/09 Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
• CPC Class Codes: B29C 48/12 Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
• CPC Class Codes: B29C 48/154 Coating solid articles, i.e. non-hollow articles
• CPC Class Codes: B29C 48/302 being adjustable, i.e. having adjustable exit sections
• CPC Class Codes: B60J 10/22 having varying cross-section in the longitudinal direction

Abstract

A die for a profile extrusion for partly varying the profile of articles during a molding operation is provided. The die comprises a stationary die assembly and movable die assembly slidable on a surface thereof. Each die assembly includes an outlet port for defining a part of products. The stationary die further includes an opening functioning as a third outlet port. The third outlet port may vary its opening shape according to the sliding of the movable die on a surface of the stationary die during an extrusion molding operation with the result that the width of a connecting portion between the parts formed by the outlet port of the movable and the stationary die is varied. It will be noted that an article may be produced which has variably sized portions.

Claims

1. A die for profile extrusions for forming an article including first and second profile sections, which comprises a stationary die and a movable die, slidable with respect to the stationary die, comprising:

a first feed path for feeding article material for the first profile section of the article;

a first outlet port, provided in the stationary die, communicating with said first feed path, said first outlet port having a cross sectional profile corresponding to a cross sectional profile of the first profile section of the article so that the flow of the article material supplied from said first feed path is restricted to define the first profile section of the article;

a second feed path for feeding article material for the second profile section of the article;

a second outlet port, provided in the movable die, communicating with said second feed path, said second outlet port having a cross sectional profile corresponding to a cross sectional profile of the second profile section of the article so that the flow of the article material supplied from said second feed path is restricted to define the second profile section;

a third feed path independent of said second feed path for feeding article material; and

an opening, provided in the stationary die, communicating with said third feed path, said opening defining a third outlet port according to the movement of the movable die with respect to the stationary die, said third outlet port having a cross sectional profile corresponding to a cross sectional profile of an additional profile section to the second profile section of the article so that the flow of the article material supplied from said third feed path is restricted to vary the geometry of the second profile section.

2. A die as set forth in claim 1, wherein the movable die slide on a surface of the stationary die to define an opening of said third outlet port dependent upon positional relationship between the movable die and the stationary die so as to vary the geometry of the second profile section.

3. A die as set forth in claim 1, further comprising a feed cavity formed in the movable die, said feed cavity communicating between said second feed path and said second outlet port so as to allow said material for the second profile section to be extruded from said second outlet port at a fixed rate regardless of the movement of the movable die with respect to the stationary die within a predetermined range which allows the communication between said feed cavity and said second feed path.

4. A die as set forth in claim 1, wherein the movable die comprises a first movable die and a second movable die, said second outlet port including a first opening provided in said first movable die and a second opening provided in said second movable die, said first opening communicating with said third feed path and defining a portion of the second profile section connecting to the first profile section, said second opening communicating with said second feed path and defining another portion of said second profile section.

5. A die as set forth in claim 3, wherein said feed cavity includes a portion defined by tapered side walls so as to guide smoothly said material for the second profile section to the second outlet port.

6. A die as set forth in claim 6, wherein said first movable die includes a semicylindrical member located within said second opening and having a cross sectional profile conforming to a hollow portion of a hollow semicylindrical shielding section of the article, said second opening being in the form of a semicircular shape to define the external form of said hollow semicylindrical shielding section.

7. A die as set forth in claim 6, wherein aid opening of the stationary die is provided with a pair of parallel elongated openings extending perpendicularly from said first outlet port, said first opening being provided with a pair of cut-out portions, aligned with each elongated opening, communicating with said elongated openings for defining the connecting portions of said hollow semicylindrical shielding section to the welt section.

8. A die as set forth in claim 7, wherein the width of said connecting portions vary according to the movement of the movable die with respect to the stationary die.

9. A die for forming articles by profile extrusion which include a first profile section and a second profile section, which comprises a stationary die and a movable die slidable on a surface of the stationary die comprising:

a first outlet port, provided in the stationary die, having a cross sectional profile corresponding to a cross sectional profile of the first profile section of the article so that article material is extruded to define the first profile section of the article;

a second outlet port, provided in the movable die, having a cross sectional profile corresponding to a cross sectional profile of the second profile section of the article so that the flow of article material is restricted to define the second profile section;

a feed port provided in the stationary die and aligning with said second outlet port to supply said material for the second profile section thereto; and

a recessed portion formed, in the stationary die, adjacent to said second outlet port so as to communicate therewith, said recessed portion coinciding with said second outlet port according to the sliding of the movable die relative to the stationary die so as to allow the article material supplied from said feed port to flow to said second outlet port to vary the geometry of the second profile section.

10. A die as set forth in claim 9, wherein said article'"'"'s second profile section has a hollow portion, said second outlet port including a core member formed therein having a cross sectional configuration corresponding to said hollow portion, said feed port including a core member formed therein having a cross sectional configuration corresponding to portions of the second profile section connecting to the first profile section in cooperation with said first outlet port when said second outlet port is shifted with regard to said first outlet port.

11. A die as set forth in claim 10, wherein said core member for said second outlet port is supported by a pin one end of which is inserted into the side wall of said core member and the other end of which is inserted into the inner wall of said second outlet port and, said core member for said feed port is also supported by a pin one end of which is inserted into the side wall of said core member and other of which is inserted into the inner wall of said feed port.

12. A die for forming an article including a first profile section, a second profile section, and a third profile section, said second profile section connecting between the first and the third profile sections, comprising:

a stationary die in which a first outlet port and a second outlet port are formed, said first outlet port having a cross sectional profile corresponding to that of the first profile section so that article material is extruded to define the first profile section, said second outlet port having a cross sectional profile corresponding to that of the second profile section so that article material is extruded to define the second profile section; and

a movable die, slidable on a surface of said stationary die, in which a third outlet port is formed, said third outlet port having a cross sectional profile corresponding to that of the third profile section so that article material is extruded to define the third profile section,

said second outlet port being exposed according to the sliding motion of said movable die to change the magnitude of an opening thereof so as to extrude the article material with varying geometry for forming the second profile section to vary the geometry of the article.

13. A die as set forth in claim 12, further comprising a first feed path for feeding article material for the first profile section, a second feed path for feeding article material for the second profile section, and a third feed path for feeding article material for the third profile section of the article, said second feed path, independent of said first and third feed paths, communicating with said second outlet port to provide flow of article material to the second outlet port regardless of the position of said movable die relative to the stationary die.