Selection and preparation of activated carbon for fuel gas storage

• US 4,960,450 A
• Filed: 09/19/1989
• Issued: 10/02/1990
• Est. Priority Date: 09/19/1989
• Status: Expired due to Fees

• Current Assignee: Syracuse University
• Original Assignee: Syracuse University
• Inventors: Agarwal, Rajiv K., Noh, Joong S., Schwarz, James A.
• Primary Examiner(s): Capossela, Ronald C.
• Application Number:
  US07/409,437
• Time in Patent Office: 378 Days
• Field of Search: 62/18, 62/46.2
• US Class Current: 62/642
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: C01B 3/0021 Carbon, e.g. active carbon, carbon nanotubes, fullerenes; Treatment thereof
• CPC Class Codes: C01B 32/354 After-treatment
• CPC Class Codes: F02B 43/00 Engines characterised by operating on gaseous fuels; Plants including such engines engines characterised by the gas-air charge being ignited by compression ignition of an additional fuel F02B7/06; engines convertible from gas to other fuel consumption F02B69/04
• CPC Class Codes: Y02E 60/32 Hydrogen storage
• CPC Class Codes: Y02T 10/30 Use of alternative fuels, e.g. biofuels
• CPC Class Codes: Y10S 62/908 Filter or absorber

Abstract

Increasing the surface acidity of active carbons can lead to an increase in capacity for hydrogen adsorption. Increasing the surface basicity can facilitate methane adsorption. The treatment of carbons is most effective when the carbon source material is selected to have a low ash content i.e., below about 3%, and where the ash consists predominantly of alkali metals alkali earth, with only minimal amounts of transition metals and silicon. The carbon is washed in water or acid and then oxidized, e.g. in a stream of oxygen and an inert gas at an elevated temperature.

Claims

1. A method of preparing an activated carbon for enhanced sorption of hydrogen or a hydrogen-containing gas, comprising the steps of

selecting a source carbon material that has a low ash content on the order of 3% or less and whose ash content contains a relatively small silicon content on the order of 1000 μ

g/g or less and a relatively small transition metal content on the order of 3000 μ

g/g or less, and whose ash content predominantly consists of alkali metals and/or alkali earths;

washing the selected source carbon in an aqueous nonbasic wash to reduce said ash content and to reduce the pH of the carbon;

treating the washed carbon in a flow of oxygen and an inert gas at an elevated temperature to create acidic or basic functional sites on said carbon.

2. The method of claim 1 wherein said aqueous wash is a water wash.

3. The method of claim 1 wherein said aqueous wash is and aqueous solution of a strong acid.

4. The method of claim 3 wherein said washing is carried out by boiling the carbon in the aqueous acid solution.

5. The method of claim 1 wherein said treating in a flow of oxygen includes oxidizing in a mixture of oxygen in nitrogen at a temperature of substantially 873 K. or higher.

6. The method of claim 5 wherein said mixture is 1% oxygen in nitrogen an is carried out between 873 K. and 973 K.

7. The method of claim 1 wherein said treating in a flow of oxygen includes oxidization in flowing air at an elevated temperature of substantially 693 K. or below.

8. The method of claim 7 wherein said oxidation is carried out at a temperature of 653 K. to 693 K.

9. The method of claim 1 further comprising subjecting the treated carbon to a reducing hydrogen flow at elevated temperatures.

10. The method of claim 1 wherein said treating in a flow of oxygen includes oxidation in an oxygen/nitrogen mixture at a temperature on the order of 448 K.