Monitor/warranty system for electrostatographic reproducing machines using replaceable cartridges

• US 4,961,088 A
• Filed: 04/20/1989
• Issued: 10/02/1990
• Est. Priority Date: 04/20/1989
• Status: Expired due to Term

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Inventors: Dana, Francis W., Mutch, Mark C., Midgley, Christian G., Gilliland, W. Keith
• Primary Examiner(s): Pendegrass, Joan H.
• Application Number:
  US07/340,994
• Time in Patent Office: 530 Days
• Field of Search: 364/550, 364/525, 355/200, 355/204, 355/206, 355/209, 355/211, 355/260, 355/308
• US Class Current: 399/25
• CPC Class Codes: G03G 15/55 Self-diagnostics; Malfunction or lifetime display
• CPC Class Codes: G03G 15/553 Monitoring or warning means for exhaustion or lifetime end of consumables, e.g. indication of insufficient copy sheet quantity for a job
• CPC Class Codes: G03G 21/02 Counting the number of copies; Billing
• CPC Class Codes: G03G 21/1889 for auto-setting of process parameters, lifetime, usage
• CPC Class Codes: G03G 21/1892 for presence detection, authentication
• CPC Class Codes: G03G 2221/16 Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts
• CPC Class Codes: G03G 2221/1654 Locks and means for positioning or alignment
• CPC Class Codes: G03G 2221/1663 having lifetime indicators
• CPC Class Codes: G03G 2221/1823 Cartridges having electronically readable memory
• CPC Class Codes: G03G 2221/183 Process cartridge

Abstract

A monitor/warranty system for electrostatographic reproducing machines in which replaceable cartridges providing a predetermined number of images are used, each cartridge having an EEPROM programmed with a cartridge identification number that when matched with a cartridge identification number in the machine enables machine operation, a cartridge replacement warning count, and a termination count at which the cartridge is disabled from further use, the EEPROM storing updated counts of the remaining number of images left on the cartridge after each print run.

Claims

1. A monitor/warranty method for an electrostatographic reproducing machine having at least one replaceable cartridge warranted to produce a predetermined number of images, and an operating system for controlling operation of said machine including job programming means for programming image runs, said cartridge including an on-board memory for monitoring cartridge use, comprising the steps of:

(a) counting the images produced;

(b) accessing said cartridge memory to obtain a current image count of the number of images remaining on said cartridge and a predetermined termination image count reflecting the maximum number of images that can be produced by said cartridge;

(c) arithmetically updating said current image count with the count of images produced during said run;

(d) storing said updated current image count in said cartridge memory;

(e) comparing said updated current image count with said termination count; and

(f) where said updated current image count is at least equal to said termination count, disabling said cartridge from further use.

2. The method according to claim 1 including the steps of:

(a) counting the images produced during each image run; and

(b) performing steps b-f at the end of said image run.

3. The method according to claim 1 including the steps of:

(a) accessing said cartridge memory to obtain a warning count stored in said cartridge memory reflecting a predetermined number of images remaining prior to reaching said termination count;

(b) comparing said warning count with said updated current image count; and

(c) when said warning count is at least equal to said updated current image count, signaling that said cartridge needs replacement.

4. The method according to claim 3 including the steps of:

(a) providing a cartridge recognition number in said machine operating system;

(b) prior to producing images, retrieving a cartridge identification number pre-programmed in said cartridge memory;

(c) comparing said cartridge identification number with said cartridge recognition number; and

(c) where said comparison of said cartridge identification number with said cartridge recognition number indicates that said cartridge is incorrect, precluding operation of said machine with said cartridge.

5. The method according to claim 4 including the step of:

where said comparison of said cartridge identification number with said cartridge recognition number indicates that said cartridge is incorrect, signaling that said cartridge is the wrong cartridge.

6. A replaceable cartridge for a xerographic copying or printing machine for producing images comprising:

(a) a cartridge housing;

(b) at least one xerographic processing component operably disposed in said housing effective on assembly of said cartridge with said machine to enable said machine to process images; and

(c) a programmable memory in said housing for logging the number of images made on said cartridge,

said memory being pre-programmed with a cartridge identification number for comparison with a cartridge recognition number in said machine on assembly of said cartridge with said machine whereby to restrict operation of said machine to only authorized cartridges.

7. The cartridge according to claim 6 in which:

said memory is pre-programmed with a number reflecting the maximum number of images that can be made with said cartridge;

said memory including a circuit adapted when the number of images logged on said cartridge is a least equal to said number to disable said memory from further use.

8. The cartridge according to claim 7 in which said memory comprises an EEPROM.

9. A customer billing system for an electrostatographic copying or printing machine for producing images, said machine having an operating system for controlling operation of said machine, comprising, in combination:

(a) at least one replaceable cartridge for use in operating said machine, said cartridge having a limited operational life allowing said machine on installation of said cartridge to produce a preset number of images;

(b) said cartridge including a programmable memory for logging an image count of the number of images made on said cartridge;

(c) means for updating said image count in said memory as images are produced by said machine;

(d) said memory being pre-programmed with a maximum image count reflecting the maximum number of images that can be produced with said cartridge;

(e) said memory including means to permanently disable said memory from further use when the image count in said memory reaches said maximum image count,

said operating system including means responsive to disabling of said memory to prevent said machine from producing images.

10. The system according to claim 9 in which

(a) said memory is pre-programmed with a cartridge identification number;

(b) said operating system having a cartridge recognition number;

(c) said operating system prior to producing images comparing said cartridge identification number with said cartridge recognition number and preventing said machine from processing images in the absence of a predetermined correspondence between said numbers.

11. The system according to claim 10 in which

said memory has a warning count corresponding to a preset number of images prior to said maximum image count;

said operating system generating a signal to replace said cartridge when the image count in said memory reaches said warning count.

12. The system according to claim 11 in which said memory comprises an EEPROM.