Method of operating a natural gas furnace with propane

• US 4,962,749 A
• Filed: 11/13/1989
• Issued: 10/16/1990
• Est. Priority Date: 11/13/1989
• Status: Expired due to Fees

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Thompson, Kevin D., Dempsey, Daniel J.
• Primary Examiner(s): Jones, Larry
• Application Number:
  US07/435,904
• Time in Patent Office: 337 Days
• Field of Search: 126/116 A, 126/116 R, 126/110 E, 126/110 R, 126/99 R, 431/11, 431/2, 237/2 A, 237/53, 237/55, 236/10, 236/11, 236/15 BA, 236/15 BD, 236/15 E, 165/1, 165/13, 165/32
• US Class Current: 126/116.00A
• CPC Class Codes: F23N 1/062 using electronic means
• CPC Class Codes: F23N 1/102 using electronic means
• CPC Class Codes: F23N 2223/08 Microprocessor; Microcomputer
• CPC Class Codes: F23N 2225/08 temperature
• CPC Class Codes: F23N 2233/04 with variable speed
• CPC Class Codes: F23N 2239/06 Liquid fuels
• CPC Class Codes: F23N 3/082 using electronic means
• CPC Class Codes: F23N 5/10 using thermocouples

Abstract

In a gas furnace designed for operation with natural gas, the use of propane as a fuel is facilitated by increasing the inducer speed by a factor which is obtained by comparing the higher inducer speed necessary to bring down the heat exchanger temperature to an acceptable level, with the original lower inducer speed that had caused the temperature to exceed the allowed limit. Provision is made for electronically applying the multiplying factor by simply operating a gas selector switch.

Claims

1. A method of using propane at a predetermined input rate in a burner of a furnace of the type designed for operation with natural gas at the same gas input rate and with a heat exchanger having a predetermined temperature limit and having its combustion air supply level controlled by selective regulation of the draft inducer motor speed, comprising the steps of:

establishing the desired draft inducer motor speed when natural gas is used in the burner;

applying to said desired speed a predetermined multiplier to obtain slightly higher speed and excess air levels for combustion; and

operating said draft inducer motor at said slightly higher speed when using propane in the furnace to thereby maintain the temperature in the heat exchanger below the predetermined temperature limit.

2. A method as set forth in claim 1 wherein said furnace includes microprocessor control and wherein said predetermined multiplier is applied to said microprocessor control.

3. A method as set forth in claim 1 wherein said predetermined multiplier is 1.05.

4. A method of controlling the temperature in the heat exchanger of a furnace designed for use with natural gas when using propane, comprising the steps of:

operating the furnace with propane and with the inducer motor operating at a predetermined first speed commensurate with the use of natural gas at the same gas input rate while allowing the temperature of the heat exchanger to rise above a predetermined limit;

while maintaining the same gas input rate, increasing the speed of the inducer motor so as to thereby increase the excess air and decrease the temperature in the heat exchanger until it is below said predetermined limit;

sensing and recording the speed of the inducer motor when the heat exchanger temperature drops below said temperature limit;

comparing said recorded inducer motor speed with said first predetermined motor speed to obtain a multiplier; and

applying said multiplier to said predetermined speed and operating the inducer motor to proportionally increase said inducer motor speed when the system is operating with propane.

5. A method as set forth in claim 4 wherein said furnace includes a microprocessor and further wherein said multiplier is applied to said microprocessor.

6. A method as set forth in claim 4 wherein said multiplier is 1.05.