Inflatable straddle packer

• US 4,962,815 A
• Filed: 07/17/1989
• Issued: 10/16/1990
• Est. Priority Date: 07/17/1989
• Status: Expired due to Term

• Current Assignee: Halliburton Company
• Original Assignee: Halliburton Company
• Inventors: Schultz, Roger L., Tucker, James C.
• Primary Examiner(s): Kisliuk, Bruce M.
• Application Number:
  US07/381,624
• Time in Patent Office: 456 Days
• Field of Search: 166/127, 166/183-187, 166/191, 166/240, 166/305.1, 166/386, 166/387
• US Class Current: 166/387
• CPC Class Codes: E21B 23/006 "J-slot" systems, i.e. lug and slot indexing mechanisms
• CPC Class Codes: E21B 33/1243 with inflatable sleeves
• CPC Class Codes: E21B 34/12 operated by movement of casings or tubings

Abstract

A straddle packer apparatus includes a housing having a central opening. The housing has inflation passages, treating fluid passages, and equalizing passages defined therein. Upper and lower longitudinally spaced packers are mounted on the housing on opposite sides of an outlet of the treating fluid passage. An inner mandrel is slidably received in the central opening of the housing. The mandrel has a mandrel bore and has upper and lower inflation ports, upper and lower equalizing ports, and a treating port, all of which communicate with the mandrel bore. A lug and endless J-slot is operably associated with the housing and mandrel for controlling a telescoping position of the mandrel relative to the housing in response to telescoping reciprocation without rotation of the mandrel relative to the housing. The lug and J-slot define an endlessly repeating sequence of inflating position, treating position, equalizing position, and ready position wherein the tool is ready to return to the original inflating position on the next telescoping stroke of the mandrel within the housing.

Claims

1. A straddle packer apparatus, comprising:

a housing having a central housing opening, and having packer inflation passage means defined in said housing, and having a treating fluid passage defined in said housing with an outlet of said treating fluid passage communicating with an exterior of said housing;

upper and lower longitudinally spaced packers mounted on said housing on opposite sides of said outlet of said treating fluid passage, said packers being in communication with said packer inflation passage means;

an inner mandrel slidably received in said central housing opening, said mandrel having a mandrel bore and having an inflation port means and a treating port means each communicated with said mandrel bore; and

lug and endless J-slot means, operably associated with said housing and said inner mandrel, for controlling a telescoping position of said mandrel relative to said housing in response to telescoping reciprocation without rotation of said mandrel relative to said housing, said mandrel being movable between an inflating position wherein said inflation port means of said mandrel is communicated with said inflation passage means of said housing and said treating port means of said mandrel is isolated from said treating fluid passage of said housing, and a treating position wherein said inflation port means of said mandrel is isolated from said inflation passage means of said housing and said treating port means of said mandrel is communicated with said treating fluid passage of said housing.

2. The apparatus of claim 1, further comprising:

spring biasing means, operably associated with said housing and said mandrel, for biasing said mandrel telescopingly outward relative to said housing.

3. The apparatus of claim 1, wherein said lug and endless J-slot means comprises:

a slot means defined on and longitudinally movable with one of said housing and said mandrel;

a lug means defined on and longitudinally movable with the other of said housing and said mandrel, said lug means being received in said slot means to define an endlessly repeating pattern of telescopingly reciprocating movement of said mandrel relative to said housing; and

one of said slot means and said lug means being defined on a rotating body rotatingly mounted on a respective one of said mandrel and said housing to permit relative rotational motion between said slot means and said lug means about a longitudinal axis of said housing without having relative rotational motion between said mandrel and said housing.

4. The apparatus of claim 3, wherein:

said slot means is defined on said mandrel.

5. The apparatus of claim 1, wherein:

said inflation passage means includes separate upper and lower inflation passages defined in said housing and communicated with said upper and lower packers, respectively; and

said inflation port means includes separate upper and lower inflation ports arranged to communicate said mandrel bore with said upper and lower inflation passages, respectively, when said mandrel is in said inflating position.

6. The apparatus of claim 1, wherein:

said housing has an equalizing passage means defined therein communicated with the exterior of said housing above said upper packer and communicated with the exterior of said housing below said lower packer;

said mandrel has an equalizing port means defined therein communicated with said mandrel bore; and

said lug and endless J-slot means further defines an equalizing position of said mandrel wherein said equalizing port means of said mandrel communicates said equalizing passage means of said housing with said mandrel bore while said treating fluid passage is also communicated with said mandrel bore through said treating port means.

7. The apparatus of claim 6, wherein:

said lug and endless J-slot means is further characterized as defining a repeating pattern of positions of said mandrel relative to said housing, said pattern including a repetitive sequence of inflating position, treating position, equalizing position and ready position, wherein said ready position is such that upon the next telescoping stroke of said mandrel relative to said housing said mandrel returns to said inflating position.

8. The apparatus of claim 7, wherein:

said lug and endless J-slot means is further characterized in that said mandrel telescopes inward from said inflating position to said treating position, then outward to said equalizing position, then inward to said ready position, then outward to said inflating position.

9. The apparatus of claim 7, wherein:

the telescoping position of said mandrel relative to said housing in said treating position is substantially identical to the telescoping position of said mandrel relative to said housing in said ready position.

10. A straddle packer apparatus constructed for use with a tubing string having a tubing bore, said apparatus comprising:

upper and lower longitudinally spaced inflatable packers;

a housing having an interior and having said packers mounted on said housing, and said housing further including;

inflation passage means defined therein communicated with said upper and lower inflatable packers;

treating fluid passage means defined therein and having a treating fluid outlet communicated with an exterior of said housing between said upper and lower inflatable packers; and

equalizing passage means defined therein communicated with said exterior of said housing on a side of at least one of said upper and lower inflatable packers opposite from said treating fluid outlet;

upper connecting means, operably associated with said housing, for connecting said housing to said tubing string and for communicating said interior of said housing with said tubing bore; and

control means, operably associated with said housing, for defining a plurality of operating positions of said apparatus including;

an inflating position wherein said inflation passage means is communicated with said tubing bore, and said treating passage means and said equalizing passage means are both isolated from said tubing bore;

a treating position wherein said treating fluid passage means is communicated with said tubing bore and said inflation passage means and equalizing passage means are both isolated from said tubing bore; and

an equalizing position wherein said equalizing passage means is communicated with said treating fluid passage means and said inflation passage means is isolated from said tubing bore.

11. The apparatus of claim 10, wherein:

said control means includes an inner mandrel slidably received in said housing, said mandrel having a mandrel bore communicated by said upper connecting means with said tubing bore, said mandrel bore defining at least a portion of said housing interior, said mandrel further including;

inflation port means defined in said mandrel for communicating said inflation passage means with said mandrel bore and thus with said tubing bore when said apparatus is in said inflating position;

treating port means defined in said mandrel for communicating said treating passage means with said mandrel bore and thus with said tubing bore when said apparatus is in said treating position; and

equalizing port means defined in said mandrel for communicating said equalizing passage means with said tubing bore and with said treating passage means through said treating port means when said apparatus is in said equalizing position.

12. The apparatus of claim 11, wherein:

said inflation passage means includes separate upper and lower inflation passages defined in said housing and communicated with said upper and lower inflatable packers, respectively; and

said inflation port means includes separate upper and lower inflation ports defined in said mandrel and positioned to simultaneously communicate said upper and lower inflation passages with said mandrel bore when said apparatus is in its said inflating position.

13. The apparatus of claim 11, wherein:

said equalizing passage means includes separate upper and lower equalizing passages defined in said housing and communicated with said exterior of said housing above said upper packer and below said lower packer, respectively; and

said equalizing port means includes separate upper and lower equalizing ports defined in said mandrel and positioned to simultaneously communicate said upper and lower equalizing passages with said mandrel bore when said apparatus is in its said equalizing position.

14. The apparatus of claim 11, wherein:

said control means further includes lug and J-slot means, operably associated with said housing and said mandrel, for controlling a telescoping position of said mandrel relative to said housing in response to telescoping reciprocation of said mandrel relative to said housing.

15. The apparatus of claim 14, wherein said lug and J-slot means comprises:

a slot means defined on and longitudinally movable with one of said housing and said mandrel;

a lug means defined on and longitudinally movable with the other of said housing and said mandrel, said lug means being received in said slot means to define an endlessly repeating pattern of telescopingly reciprocating movement of said mandrel relative to said housing; and

one of said slot means and said lug means being defined on a rotating body rotatingly mounted on a respective one of said mandrel and said housing to permit relative rotational motion between said slot means and said lug means about a longitudinal axis of said housing without having relative rotational motion between said mandrel and said housing.

16. The apparatus of claim 15, wherein:

said lug and J-slot means is further characterized as defining a repeating pattern of positions of said mandrel relative to said housing, said pattern including a repetitive sequence of inflating position, treating position, equalizing position, and ready position, wherein said ready position is such that upon the next telescoping stroke of said mandrel relative to said housing said mandrel returns to said inflating position.

17. The apparatus of claim 16, wherein:

said lug and J-slot means is further characterized in that said mandrel telescopes inward from said inflating position to said treating position, then outward to said equalizing position, then inward to said ready position, then outward to said inflating position.

18. The apparatus of claim 11, wherein:

said inner mandrel includes first and second mandrel portions joined by a replaceable mandrel connector;

said housing includes first and second housing portions joined by a replaceable housing connector; and

said mandrel and said housing are so arranged and constructed that a longitudinal spacing between said upper and lower packers can be adjusted by replacing said replaceable mandrel connector and said replaceable housing connector with substitute connectors of different lengths.

19. A method of treating a subsurface zone of a well having a well casing with a production tubing string in place in said casing, said method comprising the steps of:

(a) providing a straddle packer apparatus having upper and lower inflatable packers with a treating fluid passage outlet located between said packers, said packers each having a flexible packer element defining an inflation cavity so that the packers can be inflated by inflation fluid contained in said cavities and acting directly against said flexible packer elements;

(b) lowering said straddle packer apparatus on a working tubing down through and below a lower end of said production tubing;

(c) placing said straddle packer apparatus adjacent said subsurface zone;

(d) pumping inflation fluid down through a bore of said working tubing into said inflation cavities and thereby inflating said upper and lower packers to seal said packers against said casing and isolate said zone of said well;

(e) setting down weight on said straddle packer apparatus with said working tubing, without rotating said working tubing, and thereby trapping said inflation fluid in said inflatable packers and placing said treating fluid passage outlet of said straddle packer apparatus in communication with said bore of said working tubing;

(f) pumping treating fluid down through said bore of said working tubing to treat said isolated zone of said well; and

(g) picking up weight from said straddle packer apparatus with said working tubing, without rotating said working tubing, to communicate said isolated zone of said well through said straddle packer apparatus with an interior of said casing outside of said isolated zone thereby equalizing pressure between said isolated zone and said interior of said casing while said packers are still inflated.

20. The method of claim 19, further comprising:

(h) after step (g), setting down weight and then again picking up weight to communicate an inflation passage of said straddle packer apparatus with said bore of said working tubing and thereby deflating said upper and lower packers to unseat said packers from said casing; and

then repeating steps (c) through (f) to treat a second zone of said well without removing said straddle packer apparatus from said well.

21. The method of claim 19, wherein:

said step (g) is further characterized in that said isolated zone is communicated with said interior of said casing both above said upper packer and below said lower packer.