Cementing compositions

• US 4,963,191 A
• Filed: 08/16/1989
• Issued: 10/16/1990
• Est. Priority Date: 08/16/1989
• Status: Expired due to Term

• Current Assignee: Solid FLUE Chimney Systems Incorporated
• Original Assignee: Solid FLUE Chimney Systems Incorporated
• Inventors: LaFleur, Joseph R.
• Primary Examiner(s): Dixon, Jr., William R.
• Assistant Examiner(s): Bonner, Melissa
• Application Number:
  US07/395,256
• Time in Patent Office: 426 Days
• Field of Search: 106/97, 106/98, 106/DIG. 1, 106/DIG. 2, 106/405
• US Class Current: 106/698
• CPC Class Codes: C04B 14/062 Microsilica, e.g. colloïdal silica preparing microsilica slurries or suspensions C04B18/148
• CPC Class Codes: C04B 14/185 expanded
• CPC Class Codes: C04B 2111/00482 Coating or impregnation materials
• CPC Class Codes: C04B 24/16 Sulfur-containing compounds
• CPC Class Codes: C04B 24/226 Sulfonated naphtalene-formaldehyde condensation products
• CPC Class Codes: C04B 28/04 Portland cements
• CPC Class Codes: Y10S 106/01 Fly ash
• CPC Class Codes: Y10S 106/02 Perlite

Abstract

There are disclosed high temperature refractory mixes especially adapted for relining and resizing chimney flues, comprising from 65 to 70 weight percent of portland cement, from 21 to 25 weight percent of volcanic glass, from 6 to 10 weight percent of microsilica, from 0.05 to 0.12 weight percent of at least one air entraining agent and from 0.5 to 1.0 weight percent of at least one plasticizer.

Claims

1. A dry high temperature refractory mix consisting essentially of from 65 to 70 weight percent of portland cement, from 21 to 25 weight percent of volcanic glass, from 6 to 10 weight percent of microsilica, from 0.05 to 0.12 weight percent of least one air entraining agent and from 0.5 to 1.0 weight percent of at least one plasticizer compound.

2. A refractory mix according to claim 1 wherein the amount of microsilica is in the range from 7 to 9 weight percent.

3. A refractory mix according to claim 1 wherein said volcanic glass comprises expanded perlite.

4. A refractory mix according to claim 3 wherein said air entraining agent is sodium lauryl sulfate and said plasticizer comprises sodium naphthalene sulfonate.

5. A refractory mix according to claim 4 consisting essentially of 67.89 weight percent portland cement, 23.31 weight percent expanded perlite, 8.08 weight percent microsilica, 0.09 weight percent sodium lauryl sulfate and 0.63 weight percent sodium naphthalene sulfonate.

6. A refractory slurry consisting essentially of a homogeneous blend of the refractory mix of claim 1 and from 3.8 to 4.5 gallons of water per 60 dry pounds of said refractory cement mix.

7. A refractory slurry according to claim 6 wherein said volcanic glass comprises expanded perlite.

8. A refractory slurry according to claim 7 wherein said entraining agent comprises sodium lauryl sulfate and said plasticizer comprises sodium naphthalene sulfonate.

9. A refractory slurry according to claim 6 wherein the amount of water is 4.2 gallons per 60 dry pounds of refractory mix consisting essentially of, on a dry basis, 67.89 weight percent portland cement, 23.31 weight percent expanded perlite, 8.08 weight percent microsilica, 0.09 weight percent sodium lauryl sulfate and 0.63 weight percent sodium naphthalene sulfonate.

10. A solid chimney liner material comprising a refractory concrete obtained by curing an aqueous refractory concrete slurry comprising water blended with a refractory mix consisting essentially of, on a dry basis, 65 to 70 percent by weight of portland cement, from 21 to 25 percent by weight of volcanic glass, from 6 to 10 percent by weight of microsilica, from 0.05 to 0.12 percent by weight of at least one air entraining agent and from 0.5 to 1 percent by weight of at least one plasticizer compound, wherein the amount of water is in the range from 3.8 to 4.5 gallons per 60 pounds of dry refractory mix.

11. A chimney liner material according to claim 10 wherein said volcanic glass comprises expanded perlite.

12. A chimney liner material according to claim 11 wherein said air entraining agent comprises sodium lauryl sulfate and said plasticizer compound comprises sodium naphthalene sulfonate.

13. A chimney liner material according to claim 10 wherein said liner material has a compressive strength after 28 days of at least 1800 psi.

14. A chimney liner material according to claim 10 wherein said refractory mix consists essentially of 67.89 weight percent portland cement, 23.31 weight percent expanded perlite, 8.08 weight percent microsilica, 0.09 weight percent sodium lauryl sulfate and 0.63 weight percent sodium naphthalene sulfonate and the amount of water is 4.2 gallons per 60 pounds of dry cement mix.

15. A chimney liner material in accordance with claim 14 wherein said liner material has a compression strength after 28 days of at least 2000 psi.