Delayed response touch switch controller

• US 4,963,793 A
• Filed: 03/08/1988
• Issued: 10/16/1990
• Est. Priority Date: 01/26/1988
• Status: Expired due to Term

• Current Assignee: Heller Financial Incorporated (General Electric Company)
• Original Assignee: Westek Associates
• Inventors: DePauli, John F.
• Primary Examiner(s): Laroche, Eugene R.
• Assistant Examiner(s): Neyzari, Ali
• Application Number:
  US07/165,591
• Time in Patent Office: 952 Days
• Field of Search: 307/116, 307/114, 315/74, 315/291, 315/194, 315/199, 315/DIG. 4, 315/362, 315/360
• US Class Current: 315/74
• CPC Class Codes: H01H 13/702 with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches
• CPC Class Codes: H01H 13/703 characterised by spacers between contact carrying layers
• CPC Class Codes: H01H 2207/018 Spacer elements
• CPC Class Codes: H01H 2211/004 Adhesive
• CPC Class Codes: H01H 2211/028 Contacts in depressions of layers
• CPC Class Codes: H01H 2213/002 with external pressure
• CPC Class Codes: H01H 2227/01 Adhesive
• CPC Class Codes: H01H 2231/00 Applications
• CPC Class Codes: H01H 2231/052 Selectors, e.g. dimmers
• CPC Class Codes: H05B 39/085 by touch control
• CPC Class Codes: H05B 47/10 Controlling the light source
• CPC Class Codes: Y10S 315/04 Dimming circuit for fluorescent lamps

Abstract

The present invention provides a very low actuation force touch control switch for use in brightness control of illumination devices. The control switch comprises a flexible membrane having a plurality of conductors disposed on one surface and secured to a rigid support surface. The conductors are interwoven in a present pattern with portions of the conductors being exposed. A conductive surface is formed in an area under the exposed conductors. The membrane is fastened to the rigid support surface so that a very small spacing is maintained between the exposed conductors and the fixed conductive surface, allowing a very light touch to cause one or more exposed conductors to be shorted to the conductive surface. A microprocessor periodically polls the leads of the membrane to determine which are shorted together and causes an output power level to be adjusted accordingly. The touch control system employs a Delayed-Off feature in which the microprocessor causes a discernible dimming to occur when a DELAYED-OFF selection are on the memberane is pressed but which delays the turning off of the illumination device until a preselected amount of time has passed, thereby allowing a switch operator to leave an area before becoming dark. In addition, Soft-On and Soft-Off processing is employed so that on and off transitions are more gradual and aesthetically pleasing and to provide a period in which to select an alternate brightness level.

Claims

1. A system adapted for coupling between an electrical appliance and an electrical power source for controlling the level of power applied to said appliance, comprising:

switch means, responsive to a user input indicative of a user requested level of operation of said appliance, for providing a corresponding switch signal, said switch means comprising;

a flexible membrane;

a plurality of spaced apart electrical pattern conductors disposed in a continuous single column array upon a first surface of said membrane;

a plurality of electrically conductive level leads disposed upon said membrane, each level lead coupled to a respective other one of said conductors in each respective region of said conductor array;

a rigid member having a flat surface, a recessed portion of said rigid member surface aligned and facing said conductor array; and

a fixed conductor formed in said recessed portion, said membrane being attached to said rigid member with said conductor array suspended over said recessed portion so that certain ones of said pattern conductors come in contact with said fixed conductor when pressure is applied to a second surface of said member above said recessed portion;

control means for receiving said switch signal and responsive thereto for generating a control signal during each of a continuous sequence of equal time intervals, said control signal in each time interval of a duration corresponding to said user requested level of operation of said appliance;

power conditioning means for receiving electrical power from said power source and for receiving said control signal, said power conditioning means responsive to said control signal for coupling electrical power to said appliance; and

said switch means further responsive to a user request for delayed turn-off of said appliance for providing a corresponding delayed-off signal, said control means responsive to said delayed-off signal for generating said control signal of a reduced duration, relative to a current control signal duration, during each time interval for a predetermined time period after which said control means inhibits generation of said control signal.

2. The system as in claim 1, wherein said power conditioning means is a triac.

3. The system as in claim 1 wherein said control means is a microprocessor.

4. The system of claim 1 wherein said control means, in response to a change in said switch signal corresponding to a change in a user request for a change in level of appliance operation, changes said control signal duration for each time interval until said control signal duration corresponds to said user requested level of appliance operation.

5. The system of claim 4 wherein said user request is an increase in level of appliance operation, said control signal duration linearly increases during each time interval.

6. The system of claim 4 wherein said user request is a decrease in level of appliance operation, said control signal duration linearly decreases during each time interval.

7. A low pressure electrical switch as in claim 1 wherein said flexible membrane comprises a mylar membrane.

8. The low pressure electrical switch of claim 1 further comprising a spacer layer disposed between said rigid member and said membrane, said spacer layer having an open portion aligned with said conductor array and said fixed conductor.

9. A low pressure electrical switch as in claim 1 wherein said fixed conductor is formed by depositing a carbon conductor in said recessed portion.

10. An illumination control system comprising:

(a) a low pressure electrical switch comprising;

a flexible membrane;

at least two patterned conductors printed on said flexible membrane;

a rigid member having a flat surface, a recessed portion of said surface aligned with an exposed portion of said patterned conductors; and

a fixed conductor formed in said recessed portion, said membrane being attached to said flat surface and said exposed portion of said patterned conductors suspended over said recessed portion so that said patterned conductors come in contact with said fixed conductor when pressure is applied to said membrane in an area overlying said recessed portion;

(b) first and second power leads connected to an alternating current power source;

(c) a lamp having first and second lamp leads, said first lamp lead connected to said first power lead;

(d) switching means having a first and second power handling terminal and a control terminal, said first power handling terminal connected to said second lamp lead, said second power handling terminal connected to said power lead, and said control input for receiving a control signal, said switching means for in response to said control signal for coupling electrical power between said first and second power handling terminals so as to illuminate said lamp; and

(e) control means having a first input port connected to said electrical switch patterned conductors, a second input port connected to said first and second power leads, and an output port connected to said switching means control terminal, said control means for generating a control signal beginning a selected time interval after the beginning of each cycle of said alternating current power source and terminating at the end of each corresponding cycle of said alternating current power source, said time interval selected according to connection of certain ones of said patterned conductors with said fixed conductor, and wherein said control means is further responsive to connection of certain other ones of said patterned conductors with said fixed conductor, indicative of a user request for a delayed turn-off in illumination of said lamp, said control means generating said control signal at a time later in each cycle of said alternating current power source for a predetermined period of time after which generation of said control signal is inhibited.

11. A low pressure electrical switch as in claim 10 wherein said flexible membrane comprises a mylar membrane.

12. A low pressure electrical switch as in claim 10 further comprising a spacer placed between said flexible membrane and said rigid member providing precise spacing between said patterned conductors and said fixed conductor.

13. A low pressure electrical switch as in claim 10 wherein said fixed conductor is formed by depositing a carbon conductor in said recessed portion.

14. The system of claim 10 wherein said switching means comprises a triac.

15. The system of claim 10 wherein said control means comprises a microprocessor.

16. A light dimming system comprising:

(a) a low pressure electrical switch comprising;

a flexible membrane;

at least two patterned conductors printed on said flexible membrane;

a rigid member having a flat surface;

a spacer layer attached to said flat surface of said rigid member, said spacer layer having an open portion aligned with an exposed portion of said patterned conductors; and

a fixed conductor formed on said flat surface of said rigid member aligned with said opening in said spacer layer, said membrane being attached to said flat surface of said rigid member with said exposed portion of said patterned conductors facing and suspended over said fixed conductor so that said exposed portion of said patterned conductors come in contact with said fixed conductor when pressure is applied to said membrane in an area above said fixed conductor;

(b) first and second power leads connected to an alternating current power source;

(c) a lamp having first and second lamp leads, said first lamp lead connected to said first power lead;

(d) switching means having a first and second power handling terminal and a control terminal, said first power handling terminal connected to said second lamp lead, said second power handling terminal connected to said second power lead, and said control input for receiving a control signal, said switching means for in response to said control signal for coupling electrical power between said first and second power handling terminals so as to illuminate said lamp; and

(e) control means having a first input port connected to said electrical switch patterned conductors, a second input port connected to said first and second power leads, and an output port connected to said switching means control terminal, said control means for generating a control signal beginning a selected time interval after the beginning of each cycle of said alternating current power source and terminating at the end of each corresponding cycle of said alternating current power source, said time interval selected according to connection of certain ones of said patterned conductors with said fixed conductor, and wherein said control means is further responsive to connection of certain other ones of said patterned conductors with said fixed conductor, indicative of a user request for a delayed turn-off in illumination of said lamp via complete decoupling of electrical power between said first and second power handling terminals, said control means generating said control signal of a shorter duration and beginning at a time later in each cycle of said alternating current power source for a predetermined period of time after which generation of said control signal is inhibited.

17. A low pressure electrical switch as in claim 16 wherein said flexible membrane comprises a mylar membrane.

18. A low pressure electrical switch as in claim 16 wherein said fixed conductor is formed by depositing a carbon conductor in said recessed portion.

19. The system of claim 16 wherein said switching means comprises a triac.

20. The system of claim 16 wherein said control means comprises a microprocessor.