Needle sheath assembly

• US 4,964,866 A
• Filed: 11/22/1989
• Issued: 10/23/1990
• Est. Priority Date: 11/22/1989
• Status: Expired due to Term

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Szwarc, Joseph M.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Rose, Sharon
• Application Number:
  US07/440,915
• Time in Patent Office: 335 Days
• Field of Search: 604/192, 604/197, 604/199, 604/263, 206/364
• US Class Current: 604/192
• CPC Class Codes: A61M 2005/3109 Caps sealing the needle bore by use of, e.g. air-hardening adhesive, elastomer or epoxy resin
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3213 Caps placed axially onto the needle, e.g. equipped with finger protection guards axially-extensible protective sleeves A61M5/3243

Abstract

A hypodermic syringe assembly includes a barrel having an open proximal end, a chamber for retaining fluid and a tip portion extending from a distal end of the barrel having a passageway therethrough communicating with the chamber. A needle cannula having a distal end extends outwardly from the tip portion and includes a lumen in fluid communication with the passageway. A needle shield assembly includes a resilient needle sheath having an open proximal end, a closed distal end, a sidewall defining a receptacle therein and is positioned within an elongate rigid shield having an open proximal end, a distal end and a sidewall therebetween. Structure for holding the sheath within the shield is provided so that the sheath cannot be removed from the shield during normal use of the syringe assembly. The sheath includes cannula sealing means at the distal end of the receptacle. The needle shield assembly is positioned with the distal end of the cannula engaging the cannula sealing means and the proximal end of the sheath removably engaging the tip portion to hold the needle shield assembly on the barrel while simultaneously sealing the lumen of the cannula so that the sheath surrounds the entire portion of the cannula which extends outwardly from the tip portion of the barrel.

Claims

1. A hypodermic syringe assembly comprising:

an elongate barrel having an open proximal end, a chamber for retaining fluid and a tip portion extending from a distal end of said barrel having a passageway therethrough communicating with said chamber;

a needle cannula having a distal end extending outwardly from said tip portion including a lumen therethrough in fluid communication with said passageway;

a needle shield assembly including a resilient needle sheath having an open proximal end, a closed distal end, a sidewall defining a receptacle therein, said resilient needle sheath being positioned within an elongate rigid needle shield having an open proximal end, a closed distal end and a sidewall therebetween;

means for holding said sheath within said shield so that said sheath cannot be removed from said shield during normal use of said syringe assembly,

said sheath including cannula sealing means at said distal end of said receptacle for providing a fluid-tight seal between said lumen and the environment of said syringe assembly;

said needle shield assembly being positioned with said distal end of said cannula engaging said cannula sealing means and said proximal end of said sheath removably engaging said tip portion to hold said shield assembly on said barrel while simultaneously sealing said lumen of said cannula so that said sheath surrounds the entire portion of said cannula which extends outwardly from said tip portion;

said shield and said sheath being structured so that said shield cannot be manually assembled to or manually separated from said sheath while said sheath is properly positioned sealing said cannula and engaging said tip portion of said barrel; and

said needle shield assembly being easily engageable to and removable from said barrel and said cannula using manual force applied to said shield.

2. The hypodermic syringe assembly of claim 1 wherein said cannula sealing means includes an elongate retention conduit having a sidewall adapted to accept said distal end of said cannula in fluid-tight engagement between the outside of said cannula and said conduit sidewall.

3. The hypodermic syringe assembly of claim 2 wherein said retention conduit includes a circularly shaped cross section portion having a diameter which is less than the outside diameter of said cannula.

4. The hypodermic syringe assembly of claim 1, wherein said sealing means includes said cannula being long enough so that when said needle shield assembly is positioned on said tip portion said distal end of said cannula is embedded in said closed distal end of said sheath with portions of said sheath occluding said lumen.

5. The hypodermic syringe assembly of claim 1 wherein said needle sheath includes a projection extending outwardly from its proximal end, and said means for holding said sheath within said shield including a first inwardly projecting ledge, in said shield, positioned proximally of said sheath projection.

6. The hypodermic syringe assembly of claim 5 wherein said holding means further includes a second inwardly projecting ledge, in said shield, positioned distally of said sheath projection.

7. The hypodermic syringe assembly of claim 5 wherein said sheath projection is an annular flange positioned at said proximal end of said sheath.

8. The hypodermic syringe assembly of claim 6 wherein said inwardly projecting ledges are annular inwardly projecting shoulders.

9. The hypodermic syringe assembly of claim 5 wherein said shield comprises a distal member including said first inwardly projecting ledge and a proximal member including said second inwardly projecting ledge, said proximal member and said distal member being joined together to form said shield.

10. The hypodermic syringe assembly of claim 1 wherein said shield includes an aperture in said distal end allowing fluid communication between portions of the exterior of said sheath and the environment of said syringe assembly.

11. The hypodermic syringe assembly of claim 1 further including a stopper slidably positioned in fluid-tight engagement inside said barrel adapted to engage a plunger rod to facilitate its operation, said stopper capable of moving fluid from said chamber through said passageway upon its movement toward said distal end, said stopper capable of facilitating the drawing of fluid into said chamber through said passageway upon its movement away from said distal end.

12. The hypodermic syringe assembly of claim 11 further including medicament within said chamber between said stopper and said distal end of said barrel.

13. The hypodermic syringe assembly of claim 11 further including a plunger rod engaged to said stopper and extending outwardly from said proximal end of said barrel.

14. The hypodermic syringe assembly of claim 1 wherein said sheath is made from material selected from the group consisting of natural rubber, synthetic rubber and thermoplastic elastomers.

15. The hypodermic syringe assembly of claim 1 wherein said shield is made of rigid material selected from the group consisting of thermoplastic, thermosetting plastic, metals and combinations thereof.

16. The hypodermic syringe assembly of claim 1 wherein said barrel is made of glass.

17. A hypodermic syringe assembly comprising a barrel having an open proximal end, a chamber for retaining fluid and a tip portion extending from a distal end of said barrel having a passageway therethrough communicating with said chamber;

a needle cannula having a distal end extending outwardly from said tip portion including a lumen therethrough in fluid communication with said passageway;

a needle shield assembly including a resilient needle sheath having an open proximal end, a closed distal end, a sidewall defining a receptacle therein, said resilient needle sheath being positioned within an elongate rigid needle shield having an open proximal end;

a distal end and a sidewall therebetween;

means for holding said sheath within said shield so that said sheath cannot be removed from said shield during normal use of said syringe assembly, said sheath including cannula sealing means at said distal end of said receptacle;

said needle shield assembly being positioned with said distal end of said cannula engaging said cannula sealing means and said proximal end of said needle sheath removably engaging said tip portion to hold said shield assembly on said barrel while simultaneously sealing said lumen of said cannula so that said sheath surrounds the entire portion of said cannula which extends outwardly from said tip portion.

18. A hypodermic syringe assembly comprising an elongate barrel having an open proximal end, a chamber for retaining fluid and a tip portion extending from a distal end of said barrel having a passageway therethrough communicating with said chamber;

a needle cannula having a distal end extending outwardly from said tip portion including a lumen therethrough in fluid communication with said passageway;

a needle shield assembly including a resilient needle sheath having an open proximal end, a closed distal end, a sidewall defining a receptacle therein, a projection extending outwardly from said proximal end, said resilient needle sheath being positioned within an elongate rigid shield having an open proximal end, a distal end and a sidewall therebetween;

means for holding said sheath within said shield so that said sheath cannot be removed from said shield during normal use of said syringe assembly, said holding means including a first inwardly projecting ledge in said shield positioned proximally of said sheath projection;

said sheath including cannula sealing means at said distal end of said receptacle for providing a fluid-tight seal between said lumen and the environment of said syringe assembly including an elongate retention conduit having a sidewall adapted to accept said distal end of said cannula in fluid-tight engagement between the outside of said cannula and said conduit sidewall;

said needle shield assembly being positioned with said distal end of said cannula engaging said cannula sealing means and said proximal end of said sheath removably engaging said tip portion to hold said needle shield assembly on said barrel while simultaneously sealing said lumen of said cannula so that said sheath surrounds the entire portion of said cannula which extends outwardly from said tip portion, said shield and said sheath being structured so that said shield cannot be manually assembled to or manually separated from said sheath while said sheath is properly positioned sealing said cannula and engaging said tip portion of said barrel;

said needle shield assembly being easily engageable to and removable from said barrel and said cannula using manual force applied to said shield;

a stopper slidably positioned in fluid-tight engagement inside said barrel adapted to engage a plunger rod to facilitate its operation, said stopper capable of moving fluid from said chamber through said passageway upon its movement toward said distal end, said stopper capable of facilitating the drawing of fluid into said chamber through said passageway upon its movement away from said distal end;

and medicament within said chamber between said stopper and said distal end of said barrel.

19. The hypodermic syringe assembly of claim 18 wherein said holding means further includes a second inwardly projecting ledge in said shield positioned distally of said sheath projection.

20. The hypodermic syringe assembly of claim 18 wherein said sheath projection is an annular flange positioned at said proximal end of said sheath and said first inwardly projecting ledge is an annular inwardly projecting shoulder.

21. A needle shield assembly for use with a syringe barrel having a chamber for retaining fluid, a tip portion extending outwardly from a distal end of said barrel having a passageway therethrough and a needle having a distal end extending outwardly from said tip portion having a lumen therethrough in fluid communication with said passageway comprising:

a resilient needle sheath having an open proximal end, a closed distal end, a sidewall defining a receptacle therein, and a projection extending outwardly from said proximal end;

said resilient needle sheath being positioned within an elongate rigid shield having an open proximal end, a closed distal end and a sidewall therebetween;

means for holding said sheath within said shield so that said sheath cannot be removed from said shield during normal use of said syringe assembly including a first inwardly projecting ledge in said shield, positioned proximally of said sheath projection;

said sheath including cannula sealing means at said distal end of said receptacle for providing a fluid-tight seal between said lumen and the environment of said syringe assembly;

said needle shield assembly being sized so that said distal end of said cannula sealing means is adapted to engage said cannula and said proximal end of said sheath is adapted to removably engage said tip portion to hold said shield assembly on said barrel while simultaneously sealing said lumen of said cannula so that said sheath may surround the entire portion of said cannula which extends outwardly from said tip portion;

said shield and said sheath being structured so that said shield cannot be manually assembled to or manually separated from said sheath while said sheath is properly positioned sealing said cannula and engaging said tip portion of said barrel; and

said needle shield assembly being easily engageable to and removable from said barrel and said cannula using manual force.

22. The needle shield assembly of claim 21 wherein said cannula sealing means includes an elongate retention conduit having a sidewall adapted to accept said distal end of said cannula in fluid-tight engagement between the outside of said cannula and said conduit sidewall.

23. The needle shield assembly of claim 21 wherein said holding means further includes a second inwardly projecting ledge in said shield positioned distally of said sheath projection.

24. The needle shield assembly of claim 21 wherein said sheath projection is an annular flange positioned at said proximal end of said sheath and said first inwardly projecting ledge is an annular inwardly directed shoulder.

25. The needle shield assembly of claim 23 wherein said shield comprises a proximal member including said first inwardly projecting ledge and a distal member including said second inwardly projecting ledge, said proximal member and said distal member being joined together to form said shield.

26. The needle shield assembly of claim 21 wherein said shield includes an aperture in said distal end allowing fluid communication between portions of the exterior of said sheath and the environment of said syringe assembly.

27. The needle shield assembly of claim 21 wherein said sheath is made of natural rubber.