Smoking article

• US 4,966,171 A
• Filed: 01/27/1989
• Issued: 10/30/1990
• Est. Priority Date: 07/22/1988
• Status: Expired due to Term

• Current Assignee: Philip Morris USA Incorporated (Altria Group, Inc.)
• Original Assignee: Philip Morris USA Incorporated (Altria Group, Inc.)
• Inventors: Lilly, A. Clifton Jr., Hearn, John R., Serrano, Mark A., Losee, D. Bruce Jr., Lanzillotti, Harry V., Houghton, Kenneth S., Sanders, Edward B., Hayward, Charles R.
• Primary Examiner(s): MILLIN, VINCENT A
• Application Number:
  US07/315,822
• Time in Patent Office: 641 Days
• Field of Search: 131/359, 131/364, 131/194, 131/196, 131/195, 131/369
• US Class Current: 131/194
• CPC Class Codes: A24B 15/165 comprising as heat source a carbon fuel or an oxidized or thermally degraded carbonaceous fuel, e.g. carbohydrates, cellulosic material
• CPC Class Codes: A24D 1/22 Cigarettes with integrated combustible heat sources, e.g. with carbonaceous heat sources

Abstract

A smoking article in which a flavored aerosol is generated by heat transfer to a flavor bed from the combustion of a carbon heat source is provided. The article generates substantially no sidestream smoke. The transfer of heat from the heat source to the flavor bed is accomplished by convective and radiative heat transfer.

Claims

1. A smoking article having a mouth end and a distal end remote from said mouth end, said smoking article comprising:

an active element at said distal end in fluid communication with said mouth end, said active element comprising;

a substantially non-combustible substantially cylindrical hollow sleeve having internal and external walls, and having a first end at said distal end and a second end closer to said mouth end,

a heat source contained in said sleeve adjacent said first end, said heat source having a fluid passage therethrough,

a flavor bed in said sleeve adjacent said second end thereof, in radiative and convective heat transfer relationship with said heat source, and

spacer means spaced apart from said heat source for maintaining said flavor bed in spaced-apart relationship with said heat source;

wherein;

said sleeve is air=permeable adjacent said heat source for admitting air to support combustion of said heat source, and is air-impermeable adjacent said flavor bed to prevent combustion of material in said flavor bed;

whereby;

when said heat source is ignited and air is drawn through said smoking article, air is heated as it passes through said fluid passage, said heated air flowing through said flavor bed, releasing a flavored aerosol, and carrying it to said mouth end.

2. The smoking article of claim 1 wherein said heat source is suspended in said sleeve spaced from said interior wall of said sleeve, defining an annular space around said heat source.

3. The smoking article of claim 2 wherein said substantially non-combustible sleeve is of metallic foil and paper.

4. The smoking article of claim 3 wherein said metallic foil is aluminum foil.

5. The smoking article of claim 3 wherein said substantially non-combustible sleeve is of a rolled paper/foil laminate.

6. The smoking article of claim 3 wherein said paper is porous and said foil is perforated.

7. The smoking article of claim 3 wherein said paper is non-porous and said paper and said foil are perforated.

8. The smoking article of claim 3 wherein said interior wall of said sleeve is of said metallic foil, said foil reflecting heat produced by said heat source back toward said heat source, to aid in maintaining combustion thereof.

9. The smoking article of claim 2 wherein said sleeve further comprises a heat reflector at said interior wall thereof, for reflecting heat produced by said heat source back toward said heat source, to aid in maintaining combustion thereof.

10. The smoking article of claim 9 wherein said sleeve is of a paper-type material.

11. The smoking article of claim 10 wherein said paper-type material is spiral wound paper.

12. The smoking article of claim 11 wherein said paper is porous.

13. The smoking article of claim 11 wherein said paper is non-porous and is perforated.

14. The smoking article of claim 9 wherein said heat reflector is a sheet of aluminum lining said interior wall.

15. The smoking article of claim 14 wherein said sheet of aluminum is perforated.

16. The smoking article of claim 15 wherein said sleeve has a permeability of about 9.1 to about 15.1, said aluminum sheet having at least about 4% open area.

17. The smoking article of claim 9 wherein said sleeve has a permeability of about 9.1 to about 15.1.

18. The smoking article of claim 2 wherein said sleeve comprises a substantially air-impermeable inner sleeve within said sleeve adjacent said flavor bed.

19. The smoking article of claim 18 wherein said inner sleeve comprises a lip for receiving said heat source.

20. The smoking article of claim 18 wherein said inner sleeve is a laminate of a metallic foil and paper.

21. The smoking article of claim 20 wherein said inner sleeve comprises two metallic foil layers surrounding a paper layer.

22. The smoking article of claim 21 wherein said metallic foil is aluminum foil.

23. The smoking article of claim 2 further comprising a perforated end cap at said distal end of said element, for preventing dropout from said element of said heat source and ash from the combustion thereof.

24. The smoking article of claim 23 wherein said end cap is reflective of radiant energy for reflecting heat back to said heat source, to aid in maintaining combustion thereof.

25. The smoking article of claim 1 further comprising a mouthpiece element adjacent said mouth end.

26. The smoking article of claim 25 wherein said mouthpiece element comprises a cellulose acetate filter plug adjacent said mouth end.

27. The smoking article of claim 26 wherein said mouthpiece element further comprises a rod of tobacco filler adjacent an end of said filter plug remote from said mouth end.

28. The smoking article of claim 1 wherein said heat source is solid, ignitable, and self-sustaining.

29. The smoking article of claim 1 wherein said heat source is substantially cylindrical.

30. The smoking article of claim 1 wherein said fluid passage is substantially through the center of said heat source.

31. The smoking article of claim 1 wherein said heat source comprises carbon.

32. The smoking article of claim 31 wherein said heat source comprises carbon and at least one burn additive.

33. The smoking article of claim 1 wherein said flavor bed comprises tobacco.

34. The smoking article of claim 33 wherein said flavor bed comprises a plurality of tobacco-containing pellets.

35. The smoking article of claim 1 further comprising means for cooling said aerosol.

36. The smoking article of claim 35 wherein said cooling means comprises means for causing expansion of said aerosol.

37. The smoking article of claim 36 wherein said cooling means comprises an orifice at said second end of said active element, for passage therethrough of said aerosol, and an expansion chamber adjacent said orifice toward said mouth end of said smoking article.

38. The smoking article of claim 1 wherein said spacer means comprises a metallic clip.

39. The smoking article of claim 38 wherein said metallic clip comprises aluminum.

40. The smoking article of claim 1 wherein said spacer means is blackened, whereby said spacer means absorbs heat from said heat source and radiates heat to said flavor bed.