Open battery bank detector circuit

• US 4,968,943 A
• Filed: 04/28/1989
• Issued: 11/06/1990
• Est. Priority Date: 05/02/1988
• Status: Expired due to Term

• Current Assignee: Frank J. Russo
• Original Assignee: Frank J. Russo
• Inventors: Russo, Frank J.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US07/345,126
• Time in Patent Office: 557 Days
• Field of Search: 324/537, 324/529, 324/543, 324/527, 324/528, 324/548, 324/117 H, 324/251, 324/434, 324/427, 324/117 R
• US Class Current: 324/537
• CPC Class Codes: G01R 31/50 Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections testing of sparking plugs H01T13/58
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: G01R 31/54 Testing for continuity

Abstract

The non-intrusive open battery bank detector circuit senses an alternating current component of the DC trickle charge carried by one of a pair of cables connected between the battery charger and the bank of batteries. The detector circuit includes a sensor that is disposed adjacent, but not physically around or electrically connected to, one of the cables. The sensor detects magnetic fields established around the cable. The output of the sensor is connected to a low-pass filter which passes signals consisting primarily of 60 and 120 hertz components. A pre-amplifier amplifies the passed signals. A ripple filter smoothes the pre-amplified signals and a comparator determines whether the smoothed signal is greater than a reference signal thereby signifying the presence of a DC trickle charge on the cable next to the sensor. A transistor switch has its control input connected to the output of the comparator and is triggered on when the output of the comparator is high. The output of the transistor switch is connected to a control coil of a relay switch such that when the transistor is turned on, current passes through the relay coil and closes a normally open contact in the relay. When that relay contact opens, i.e., when the transistor goes off, an alarm circuit is activated.

Claims

1. A non-intrusive open battery bank detector circuit for sensing an alternating current (AC) component of a substantially direct current (DC) trickle charge carried by one cable of a pair of cables coupling a battery charger and a bank of long term storage batteries, the detector circuit comprising:

a sensor disposed adjacent, but not physically surrounding or electrically connected to, said one cable, said sensor capable of detecting a magnetic field established around said one cable by said AC component of the DC trickle charge, said DC trickle charge necessary to charge said long term storage batteries;

a low-pass filter coupled to said sensor, for passing signals consisting primarily of 60 and 120 hertz components;

a pre-amplifier coupled to an output of said low-pass filter for amplifying the passed signals;

a ripple filter coupled to an output of said pre-amplifier for smoothing the amplified signals;

a comparator coupled to an output of said ripple filter for comparing the smoothed signals to a predetermined reference signal and generating a control signal when the smoothed signals fall below said predetermined reference signal;

an electronic switch having a control input and a controlled output, said control input coupled to an output of said comparator and receiving the control signal thereat, and the presence of said control signal determining an ON/OFF condition of said controlled output; and

,

means for generating an alarm signal, coupled to said electronic switch, dependent upon the presence of one of said ON and OFF condition of said controlled output.

2. An open battery bank detector circuit as claimed in claim 1 wherein said sensor is an iron-core coil rated for continuous operation at about 115 volts alternating current at a frequency of about 60 hertz and producing an output in the range of tens of millivolts, said coil having a longitudinal axis, said coil being disposed adjacent said one cable at a position such that the longitudinal axis is normal to the direction of the alternating current component flowing through said one cable.

3. An open battery bank detector circuit as claimed in claim 2 wherein said means for generating said alarm signal is triggered when said controlled output is in an OFF condition.

4. An open battery bank detector circuit as claimed in claim 3 including a first and second light indicators coupled to said controlled output, said first light indicator being illuminated when said controlled output is in said ON condition, and said second light indicator being illuminated when said controlled output is in said OFF condition.

5. An open battery bank detector circuit as claimed in claim 4 wherein said means for generating said alarm includes a relay switch, said relay switch having a relay control that is coupled to said controlled output such that when said controlled output is in an OFF condition, said relay is activated to trigger said means for generating said alarm.

6. An open battery bank detector circuit as claimed in claim 3 wherein said comparator is an amplifier which has a variable reference signal control.

7. An open battery bank detector circuit as claimed in claim 1 wherein said sensor is a Hall effect device.