Breathing apparatus

• US 4,971,052 A
• Filed: 07/17/1989
• Issued: 11/20/1990
• Est. Priority Date: 07/26/1988
• Status: Expired due to Term

• Current Assignee: Minnesota Mining and Manufacturing Co (3M Company)
• Original Assignee: Racal Safety Limited
• Inventors: Edwards, David B.
• Primary Examiner(s): Eickholt, Eugene H.
• Application Number:
  US07/380,825
• Time in Patent Office: 491 Days
• Field of Search: 128/204.29, 128/205.12, 128/206.12, 128/206.15, 128/205.29, 128/206.17, 128/204.21, 128/204.28, 417/45
• US Class Current: 128/205.12
• CPC Class Codes: A62B 18/006 with pumps for forced ventilation A62B18/045 takes precedence
• CPC Class Codes: F04D 27/004 by varying driving speed
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A powered respirator comprises a motor-driven fan unit drawing air through an upstream filter for delivery to a facepiece. Operation of the fan motor is controlled in response to a differential pressure sensor tapped in across the fan unit so as to reduce the fan throughput in response to an increase in the pressure differential and to increase the fan throughput in response to a decrease in the pressure differential, and thereby match the delivery of air to the breathing demand of the wearer. The diaphragm or other pressure-responsive member of the sensor is isolated from unfiltered air and can therefore provide no leakage path for contaminants to the facepiece. In an alternative embodiment the positions of the fan and filter are reversed so that the fan is upstream of the filter, and similarly controlled in response to the differential pressure across the fan. In the latter arrangement any contaminant which could pass through the pressure sensor is removed by the downstream filter before delivery to the facepiece.

Claims

1. A breathing apparatus comprising:

a motor-driven fan;

filter means connected to the fan for removing one or more unwanted components from air drawn into the apparatus from the external atmosphere by operation of the fan;

a breathing interface means connected to receive such filtered air;

a differential pressure sensor comprising a flexible pressure-responsive member so connected to the apparatus as to be exposed on its opposite sides respectively to the pressure within the apparatus downstream of at least a stage of said fan and the pressure within the apparatus upstream of at least said stage of said fan or atmospheric pressure, and whereby in the event of destruction of or permeability of said pressure-responsive member to a said unwanted component the connection of the pressure sensor provides no pathway from the external atmosphere to said breathing interface means which does not also include said filter means; and

control means for controlling the operation of the fan motor in response to said sensor whereby to reduce the throughput of the fan in response to an increase in the pressure differential sensed by the sensor and to increase the throughput of the fan in response to a decrease in said pressure differential.

2. An apparatus according to claim 1 wherein the filter means are connected upstream of the fan and the pressure-responsive member is connected so as to be exposed on its opposite sides respectively to the pressure within the apparatus downstream of at least said stage of the fan and the pressure within the apparatus downstream of the filter means but upstream of at least said stage of the fan.

3. An apparatus according to claim 1 wherein the filter means are connected downstream of the fan and the pressure-responsive member is connected so as to be exposed on its opposite sides respectively to the pressure within the apparatus downstream of at least said stage of the fan but upstream of the filter means and the pressure within the apparatus upstream of at least said stage of the fan or atmospheric pressure.

4. An apparatus according to claim 1 wherein the pressure-responsive member is connected so as to be exposed on its opposite sides respectively to the pressure at the outlet and at the inlet of the fan.

5. An apparatus according to claim 1 wherein the pressure sensor is arranged to provide a variable output over a range of pressure differentials in response to which proportional control of the fan throughput is effected by said control means.

6. An apparatus according to claim 1 wherein the pressure sensor and control means are arranged to provide a constant fan throughput at a selected low flow rate in the absence of an imposed breathing pattern within the breathing interface means.

7. An apparatus according to claim 1 wherein said sensor comprises an emitter and a receiver of selected electromagnetic radiation mounted in relation to the pressure-responsive member such that the level of said radiation received from the emitter by the receiver is dependent upon the flexural position adopted by that member.

8. An apparatus according to claim 7 wherein said emitter and receiver face one another across a space within which the pressure-responsive member flexes whereby a beam of said radiation emitted by the emitter towards the receiver is interrupted to a variable extent by the pressure-responsive member in dependence upon the pressure differential across that member.

9. An apparatus according to claim 7 wherein said emitter and receiver comprise respectively an infra red light emitting diode and photo-transistor.

10. An apparatus according to claim 1 wherein said pressure-responsive member is in the form of a diaphragm having a disc-like central portion which is joined to a fixed peripheral portion of the diaphragm through an annular corrugated portion which provides the operative flexibility of the diaphragm, whereby in response to change in the differential pressure across the diaphragm said central portion moves relative to said peripheral portion along the axis of the diaphragm while remaining substantially perpendicular to said axis.

11. A breathing apparatus comprising:

a motor-driven fan;

filter means connected to the inlet of the fan for removing one or more unwanted components from air drawn into the apparatus from the external atmosphere by operation of the fan;

a facepiece connected to the outlet of the fan to receive such filtered air;

a differential pressure sensor comprising a flexible pressure-responsive member so connected to the apparatus as to be exposed on its opposite sides respectively to the pressure within the apparatus at the outlet of said fan and the pressure within the apparatus at the inlet of said fan, whereby in the event of destruction of or permeability of said pressure-responsive member to a said unwanted component the connection of the pressure sensor provides no pathway to the facepiece for air which has not already traversed said filter means; and

control means for controlling the operation of the fan motor in response to said sensor whereby to reduce the throughput of the fan in response to an increase in the pressure differential sensed by the sensor and to increase the throughput of the fan in response to a decrease in said pressure differential.

12. A breathing apparatus comprising:

a motor-driven fan;

filter means connected to the outlet of the fan for removing one or more unwanted components from air drawn into the apparatus from the external atmosphere by operation of the fan;

a facepiece connected to the outlet of the filter means to receive such filtered air;

a differential pressure sensor comprising a flexible pressure-responsive member so connected to the apparatus as to be exposed or its opposite sides respectively to the pressure within the apparatus at the outlet of said fan and the pressure within the apparatus at the inlet of said fan, whereby in the event of destruction of or permeability of said pressure-responsive member to a said unwanted component the connection of the pressure sensor provides no pathway for air to the facepiece except one which also includes said filter means; and

control means for controlling the operation of the fan motor in response to said sensor whereby to reduce the throughput of the fan in response to an increase in the pressure differential sensed by the sensor and to increase the throughput of the fan in response to a decrease in said pressure differential.

13. A breathing apparatus comprising:

a motor-driven fan;

filter means connected to the outlet of the fan for removing one or more unwanted components from air drawn into the apparatus from the external atmosphere by operation of the fan;

a facepiece connected to the outlet of the filter means to receive such filtered air;

a differential pressure sensor comprising a flexible pressure-responsive member so connected to the apparatus as to be exposed on its opposite sides respectively to the pressure within the apparatus at the outlet of said fan and atmospheric pressure, whereby in the event of destruction of or permeability of said pressure-responsive member to a said unwanted component the connection of the pressure sensor provides no pathway for air to the facepiece except one which also includes said filter means; and

control means for controlling the operation of the fan motor in response to said sensor whereby to reduce the throughput of the fan in response to an increase in the pressure differential sensed by the sensor and to increase the throughput of the fan in response to a decrease in said pressure differential.