Automatically operating valve for regulating water flow and faucet provided with said valve

• US 4,971,106 A
• Filed: 09/19/1988
• Issued: 11/20/1990
• Est. Priority Date: 09/30/1987
• Status: Expired due to Fees

• Current Assignee: Toto Limited
• Original Assignee: Toto Limited
• Inventors: Takeuchi, Hirofumi, Haraga, Hisato, Tsutsui, Osamu, Arita, Kinya, Tsukada, Ryoichi, Makita, Atsuo
• Primary Examiner(s): Michalsky, Gerald A.
• Application Number:
  US07/246,461
• Time in Patent Office: 792 Days
• Field of Search: 4/192, 4/623, 236/12.12, 137/597, 137/606, 251/30.03, 251/129.03, 251/129.04, 251/129.06
• US Class Current: 137/606
• CPC Class Codes: G05D 23/1393 characterised by the use of electric means
• CPC Class Codes: H02N 2/023 Inchworm motors
• CPC Class Codes: Y10T 137/87249 Multiple inlet with multiple outlet
• CPC Class Codes: Y10T 137/87684 Valve in each inlet
• CPC Class Codes: Y10T 137/87877 Single inlet with multiple distinctly valved outlets

Abstract

An automatically operating valve for regulating water flow, especially a mixing valve for automatically mixing hot water and cold water to obtain a mixed water of a desired temperature is characterized by employing piezoelectric actuators for operating valve bodies thereof. Due to such a construction, the valve can not only fully close or open but also carries out the fine flow amount control by regulating the opening rate or angle of the valve body. Especially in case the automatically operating valve is a mixing valve, the mixing ratio of hot water and cold water can be accurately regulated so that the mixed water of a desired temperature can be always automatically obtained.

Claims

1. An automatically operating valve for regulating water flow comprising

(a) a casing having inflow passage means at one side thereof and outflow passage means at other side thereof and a communicating portion disposed in said casing and having valve seat means formed therein, said inflow passage means and said outflow passage means communicating with each other by way of said communicating portion,

(b) valve body means operably disposed in said casing and capable of moving toward or away from said valve seat means and coming into contact with said valve seat means for regulating flow of water through said communicating portion, and

(c) piezoelectric actuator means for operating said valve body means, said piezoelectric actuator means comprising (i) a cylindrical actuator casing, (ii) a plunger disposed in said actuator casing on an axis of said actuator casing, said plunger being movable in an axial direction, (iii) a pair of clamping piezoelectric elements disposed around said plunger, said clamping piezoelectric elements being axially spaced apart from each other, (iv) a stroke clamping piezoelectric element disposed around said plunger and between said clamping piezoelectric elements and (v) a control device for applying pulse-like voltage to said clamping piezoelectric elements and stroke piezoelectric elements based on a sequential operation program stored in a memory of said control device.

2. An automatically operating valve for regulating water flow according to claim 1, wherein said inflow passage means comprises a plurality of inflow passages and said outflow passage means comprises only a single outflow passage.

3. An automatically operating valve for regulating water flow according to claim 1, wherein said inflow passage means comprises only a single inflow passage and said outflow passage means comprises a plurality of outflow passages.

4. An automatically operating valve for regulating water flow according to claim 1, wherein a circuit for detecting the disconnection of electricity from a power source to a drive circuit of said piezoelectric actuator is connected to said control device.

5. An automatically operating valve for regulating water flow according to claim 4, wherein said control device includes a back up battery which supplies electricity to said control device and said drive unit when said disconnection of electricity occurs.

6. An automatically operating valve for regulating water flow according to claim 4, wherein said control device includes a back up condensor which supplies electricity to said control device and said drive unit when said disconnection of electricity occurs.

7. An automatically operating valve for regulating water flow according to claim 1, wherein said piezoelectric actuator further comprises spring means capable of returning said plunger to an original position at a condition in which a clamping force of said clamping piezoelectric elements is released.

8. An automatically operating valve for regulating water flow according to claim 1, wherein said plunger comprises (a) a hollow cylindrical body provided with an opening in one end wall thereof, (b) a plunger head which has a large-diameter portion slidably disposed in said cylindrical body and a small-diameter portion protruded from said opening toward said valve body means, (c) spring means disposed in said cylindrical body, said spring means having one end thereof come into contact with said plunger head and other end come into contact with a rear wall of said actuator casing.

9. An automatically operating valve for regulating water flow according to claim 1, wherein said plunger casing is further provided with manual plunger returning means capable of manually moving said plunger in an axial direction.

10. An automatically operating valve for regualting water flow according to claim 9, wherein said manual plunger returning means is made of a resilient body which has the front end thereof retractably come into contact with the rear end of said plunger.

11. An automatically operating valve for regulating water flow according to claim 1, wherein said plunger has a distal end thereof of smaller diameter than the rest of the plunger.

12. An automatically operating valve for regulating water flow according to claim 1, wherein said piezoelectric actuator further comprises resilient means for constantly applying a biasing force in a direction to close said valve body and said control device includes a water stopping mode detecting circuit in said control device for releasing the clamping force of said clamping piezoelectric elements

13. An automatically operating valve for regulating water flow according to claim 1, wherein said valve body means is in the form of a diaphragm.