Automatic compression-distraction-torsion method and apparatus

• US 4,973,331 A
• Filed: 03/08/1989
• Issued: 11/27/1990
• Est. Priority Date: 03/08/1989
• Status: Expired due to Term

• Current Assignee: Arliss Sturgulewski, Blue Line Partners, Charles Edwards, Tim Draper, William Paton, WILSON, JOE AND CAROL
• Original Assignee: Autogenesis, Inc.
• Inventors: Wakefield, Thomas L., Pursley, John A., Holloway, Jordan M.
• Primary Examiner(s): Hafer, Robert A.
• Assistant Examiner(s): BROWN, MICHAEL A
• Application Number:
  US07/320,586
• Time in Patent Office: 629 Days
• Field of Search: 606/53, 606/54, 606/55, 606/56, 606/57, 606/58, 606/59
• US Class Current: 606/54
• CPC Class Codes: A61B 17/62 Ring frames, i.e. devices extending around the bones to be positioned A61B17/6433 , A61B17/66 take precedence
• CPC Class Codes: A61B 17/66 Alignment, compression or distraction mechanisms

Abstract

An orthopaedic system is provided which includes a plurality of support members, a plurality of rods interconnecting the support members, a plurality of pins attached to the support members for passing through bone of a patient, and an automatic drive mechanism to control an adjustment mechanism of the rods to adjust the rod length of the rods to alter the relative positions of the support members. The drive mechanism includes at least one motor for incrementally adjusting the adjustment mechanism of at least one of the rods and a controller mechanism for providing pulses to the motor and for storing information regarding the number of stepwise adjustments of the rod length by the motor.

Claims

1. An orthopaedic apparatus, comprising:

a plurality of support members;

a plurality of adjustable length rods interconnecting said support members, each of said rods having an associated adjustment means for enabling the rod length to be adjusted;

a plurality of pins attached to said support members, said pins being adapted to pass through bone of a patient; and

an automatic drive means for controlling each of said adjustment means to adjust the lengths of said rods and in turn the relative positions of said support members, said drive means comprising;

a plurality of motors corresponding to said plurality of rods for incrementally adjusting respective adjustment means to stepwise adjust said rod length; and

a controller means for providing pulses to said motors to control the amount of incremental adjustments of said rods and for storing information regarding (i) the stepwise adjustments of said rod length to be performed by said motors, and (ii) the instantaneous number of stepwise adjustments performed by said motors during an overall treatment procedure.

2. The apparatus as in claim 1, further comprising feedback sensor means for sensing the amount of adjustment of said rod length of said rods and providing data representing said sensed amount of adjustment to said controller means, said controller means further comprising means for comparing said information regarding the instantaneous number of stepwise adjustments with said data representing said sensed amount of adjustment.

3. The apparatus as in claim 2, wherein said feedback sensor means is an infrared sensor.

4. The apparatus as in claim 2, wherein said feedback sensor means is a magnetic reed switch.

5. The apparatus as in claim 1, further comprising manual control means for controlling said adjustment means of said rods to adjust said rod length of said rods to adjust the relative positions of said support members and switch means for selecting between a manual mode in which only said manual control means controls said adjustment means and an automatic mode in which only said automatic drive means controls said adjustment means.

6. The apparatus as in claim 1, wherein each of said support members comprises a ring having a plurality of through holes and wherein said pins are secured at said through holes.

7. The apparatus as in claim 1, wherein at least one of said rods comprises a graduated telescopic rod.

8. The apparatus as in claim 7, wherein said adjustment means of said at least one of said rods comprises a nut.

9. The apparatus as in claim 8, wherein one of said motors is mounted on said at least one of said graduated telescopic rods and said apparatus further comprises:

(i) a gear mount ring mounted around said nut of said at least one of said rods, said gear mount ring comprising on one end a detent latching loop engaged with a projection of said nut such that said gear mount ring and said nut are rotatable in concert and on its other end an internal gear ring; and

(ii) a gear box connected to said motor and comprising an output gear comprising gear means for engagement with said internal gear ring of said gear mount ring.

10. The apparatus as in claim 9, further comprising means for enabling said gear mount ring to move axially relative to said nut so as to cause said gear mount ring to disengage from said output gear while maintaining engagement between said detent latching loop and said projection of said nut, whereby when said gear mount ring is disengaged from said output gear, a manual mode is provided in which said nut can be manually rotated, and, when said gear mount ring is engaged with said output gear, an automatic mode is provided in which said nut can be rotated by said automatic drive means.

11. The apparatus as in claim 1, further comprising display means, connected to said controller means, for displaying a representation of said information regarding said instantaneous number of stepwise adjustments of said rod length.

12. The apparatus as in claim 1, wherein said motors are digital motors.

13. The apparatus as in claim 1, wherein said controller means comprises means for providing a test pulse to each one of said motors and for checking whether each of said motors responds properly to said pulse.

14. The apparatus as in claim 13, wherein said controller means further comprises:

(i) a counter;

(ii) means for loading into said counter a predetermined count representing a total number of pulses required to be sent to each motor to step the motor a required amount at each advance cycle and a total cycle count representing a number of advance cycles required for each of said motors to achieve a desired total treatment movement;

(iii) pulse provision means for providing a control pulse to a first one of said motors to advance it one increment;

(iv) first determination means for determining whether said first one of said motors is turned on in response to said control pulse;

(v) motor turn-off means for turning off said first one of said motors;

(vi) second determination means for determining whether said first one of said motors is turned off;

(vii) decrement means for decrementing said predetermined count stored in said counter to provide a decremented count responsive to said pulse provision means advancing said first one of said motors one increment; and

(viii) means for checking whether the decremented count stored in said counter is greater than zero and, if said decremented count is greater than zero, for causing said pulse provision means, said first determination means, said motor turn-off means, said second determination means and said decrement means to operate again with respect to said first one of said motors.

15. The apparatus as in claim 14, wherein said means for loading further comprises means, responsive to said means for checking making a determination that said decremented count is equal to zero, for causing said predetermined count to be again loaded into said counter and said controller means further comprises means, responsive to said means for determining making a determination that said decremented count is equal to zero, for causing said pulse provision means, said first determination means, said motor turn-off means, said second determination means and said decrement means to operate successively with respect to all other ones of said motors to complete an advance cycle for said motors.

16. The apparatus as in claim 15, wherein said controller means further comprises:

means for counting a number of said advance cycles through which said pulse provision means, said first determination means, said motor turn-off means, said second determination means and said decrement means have operated with respect to said motors;

comparison means for comparing said number of said advance cycles with said total cycle count representing said number of advance cycles required to achieve said desired total treatment movement;

delay means for causing said pulse provision means, said first determination means, said motor turn-off means, said second determination means and said decrement means to operate with respect to said motors to carry out another said advance cycle after a predetermined time delay responsive to a determination by said comparison means that said number of advance cycles is less than said total cycle count; and

termination means for terminating the treatment responsive to a determination by said comparison means that said number of advance cycles is equal to said total cycle count.

17. The apparatus as in claim 1, further comprising a first power supply for said motors, a second power supply for said controller means, monitor means for monitoring an output level of an output from said second power supply, and switch means for switching the output of said first power supply to said controller means responsive to a determination by said monitor means that said output level of said second power supply is less than a predetermined threshold.

18. An orthopaedic apparatus, comprising:

plurality of support members;

a plurality of rods interconnecting said support members, said rods comprising adjustment means for enabling the rod length to be adjusted;

a plurality of pins attached to said support members, said pins comprising means for passing through bone of a patient; and

an automatic drive means for controlling said adjustment means of at least one of said rods to adjust said rod length of said at least one of said rods, said drive means comprising at least one motor for incrementally adjusting said adjustment means of said at least one of said rods to stepwise adjust said rod length, and a controller means for providing pulses to said motor to control the incremental adjustments of said at least one of said rods and for storing information regarding the number of stepwise adjustments of said rod length of said at least one of said rods by said motor.

19. A method of controlling an orthopaedic apparatus which includes a plurality of support members, a plurality of rods interconnecting said support members, said rods comprising adjustment means for enabling the rod length to be adjusted, and a plurality of pins attached to said support members, said pins comprising means for passing through bone of a patient, said method comprising:

controlling said adjustment means of said rods to adjust said rod length of said rods to adjust the relative positions of said support members by employing a plurality of motors corresponding to said plurality of rods to incrementally adjust said adjustment means to stepwise adjust said rod length and employing a controller means to provide pulses to said digital motors to control the incremental adjustments of said rods and to store information regarding the number of stepwise adjustments of said rod length by said motors.

20. The method as in claim 19, further comprising sensing the amount of adjustment of said rod length of said rods and providing data representing said sensed amount of adjustment to said controller means based on a comparison of said information regarding the number of stepwise adjustments with said data representing said sensed amount of adjustment.

21. The method as in claim 19, further comprising displaying a representation of said information regarding said number of stepwise adjustments of said rod length.

22. The method as in claim 19, further comprising providing a test pulse to each one of said motors and checking whether each of said motors responds properly to said pulse.

23. The method as in claim 22, further comprising:

(i) storing in a counter a predetermined count representing a total number of pulses required to be sent to each motor to step the motor a required amount at each advance cycle and a total cycle count representing a number of advance cycles required for each of said motors to achieve a desired total treatment movement;

(ii) providing a control pulse to a first one of said motors to advance it one increment;

(iii) determining whether said first one of said motors is turned on in response to said control pulse;

(iv) turning off said first one of said motors;

(v) determining whether said first one of said motors is turned off;

(vi) decrementing said predetermined count stored in step (i) to provide a decremented count responsive to said first one of said motors being advanced one increment; and

(vii) checking whether the decremented count obtained in step (vi) is greater than zero, and if said decremented count is greater than zero, repeating steps (ii)-(vi) with respect to said first one of said digital motors.

24. The method as in claim 23, further comprising, responsive to a determination that said decremented count obtained in step (vi) is equal to zero, storing again in said counter said predetermined count and performing steps (i)-(vii) successively with respect to all other ones of said motors to complete an advance cycle for said motors.

25. The method as in claim 24, further comprising:

counting a number of said advance cycles carried out with respect to said motors;

comparing said number of said advance cycles with said total cycle count representing said number of advance cycles required to achieve said desired total treatment movement;

performing steps (i)-(vii) with respect to said motors to carry out another said advance cycle after a predetermined time delay responsive to a determination that said number of advance cycles is less than said total cycle count; and

terminating the treatment responsive to a determination that said number of advance cycles is equal to said total cycle count.

26. The method as in claim 19, wherein said motors comprise digital motors.

27. A method of controlling an orthopaedic apparatus which comprises a plurality of support members, a plurality of rods interconnecting said support members, said rods comprising adjustment means for enabling the rod length to be adjusted, a plurality of pins attached to said support members, said pins comprising means for passing through bone of a patient, said method comprising:

controlling said adjustment means of at least one of said rods to adjust said rod length of said at least one of said rods by employing at least one motor to incrementally adjust said adjustment means of said at least one of said rods to stepwise adjust said rod length, and employing a controller means to provide pulses to said motor to control the incremental adjustments of said at least one of said rods and to store information regarding the number of stepwise adjustments of said rod length of said at least one of said rods by said motor.

28. The method as in claim 27, wherein said motor is a digital motor.

29. An orthopedic apparatus, comprising

a plurality of support members;

a plurality of rods interconnecting said support members, said rods including adjustment means for enabling the rod length to be adjusted;

a plurality of pins attached to said support members, said pins including means for attaching to bone of a patient; and

an automatic drive means for controlling said adjustment means of said plurality of rods, said drive means comprising operating means for operating said adjustment means of said plurality of said rods to adjust the length of said rods, and a controller means for providing control signals to said operating means to control the adjustments of said plurality of said rods and for storing information regarding the adjustments of the length of said rods.

30. An orthopedic apparatus, comprising:

a plurality of support members;

a plurality of rods interconnecting said support members and including adjustment means for enabling the rod length to be adjusted;

a plurality of pins attached to said support members, said pins including means for attaching to bone of a patient; and

an automatic drive means for controlling said adjustment means of said plurality of rods, said drive means comprising a plurality of motors for incrementally adjusting the adjustment means of said plurality of rods to adjust the length of said rods, said plurality of motors corresponding in number to said plurality of rods such that each one of said motors adjusts one of said rods in a one-to one relationship, and a controller means for providing pulses to said plurality of motors to control the incremental adjustments of said plurality of rods and for storing information regarding the number of stepwise adjustments of said rod length of said plurality of rods by said motors.

31. An orthopedic apparatus, comprising:

a pair of support members spaced apart from one another;

interconnection means for interconnecting said support members;

adjustment means for adjusting said interconnection means to enable the distance between said support members to be adjusted;

a plurality of pins attached to said support members, said pins including means for attaching to bone of a patient; and

an automatic drive means for controlling said adjustment means to adjust said distance between said support members, said drive means including a controller means for controlling adjustments of said adjustment means to adjust said distance between said support members and for storing information regarding the adjustments of said adjustment means.