Automobile generator apparatus

• US 4,973,896 A
• Filed: 10/21/1988
• Issued: 11/27/1990
• Est. Priority Date: 10/21/1987
• Status: Expired due to Term

• Current Assignee: Toyo Densan Co. Ltd.
• Original Assignee: Toyo Densan Co. Ltd.
• Inventors: Sakakibara, Yasuyuki, Tsuchiya, Hisatoshi, Shiga, Naomichi, Kibe, Katsumi
• Primary Examiner(s): Hickey, R. J.
• Application Number:
  US07/260,918
• Time in Patent Office: 767 Days
• Field of Search: 322/28, 322/38, 322/89, 322/90, 290/40 B, 290/40 C, 307/16
• US Class Current: 322/28
• CPC Class Codes: H02J 7/1438 in combination with power supplies for loads other than batteries
• CPC Class Codes: H02P 2101/45 for motor vehicles, e.g. car alternators
• CPC Class Codes: H02P 9/30 using semiconductor devices

Abstract

An automobile generator apparatus for producing commercial line power when driven by an automobile engine comprises a generator, an inverter unit, a controller for controlling the generator field and an accelerator actuator.

The accelerator actuator is mounted opposite the accelerator pedal in such manner as to prevent erroneous operation thereof.

The generator field is controlled while monitoring both the low-voltage side output and the high-voltage side output so as to prevent a large output current from flowing through the low-voltage side load. A circuit is further provided for preventing the occurrence of an overvoltage as a result of field control transistor malfunction.

The switching elements constituting the output stage of the inverter unit are controlled to vary the duty ratio of the output waveform so as to stabilize the inverter output voltage and controlled to remove the center portion of the output waves so as to cope with the startup load.

The inverter unit is also provided with an improved constant voltage circuit.

There is further provided a synchronized operation control for combining the outputs of a plurality of automobile generator apparatuses.

The generator is a single-shaft, dual-output type wherein the windings of the high-voltage side coils are disposed at the bottom of slots in the stator while the windings of the low-voltage side coils are disposed near the entrance of the slots.

Claims

1. An automobile generator apparatus comprising:

a single-shaft, dual-output type generator including a stator having slots, a rotor disposed inside said stator and driven by an engine of an automobile, a high-voltage coil and a low-voltage coil disposed within each of said slots, a field coil wound on said rotor for producing a magnetic field acting on said high-voltage coil and low-voltage coil to obtain a high-voltage output from an output terminal of said high-voltage coil and a low-voltage output from an output terminal of said low-voltage coil, and a first rectifier circuit connected to said output terminal of said low-voltage coil;

a battery connected to said output terminal of said low-voltage coil and connected in parallel to electric equipment of the automobile for serving as an electric power source and supplying field current to said generator;

a second rectifier circuit connected to said output terminal of said high-voltage coil for converting high AC voltage generated by said generator into DC voltage;

a constant voltage stabilization circuit connected to an output side of said second rectifier circuit for adjusting DC voltage output from said second rectifier circuit to a constant value;

an inverter unit connected to an output side of said constant voltage stabilization circuit and provided with an outlet into which a load is plugged, for converting DC voltage output from said constant voltage stabilization circuit into AC voltage having a household frequency; and

a controller unit for supplying control field current to said generator in order to adjust low voltage output from said generator to a constant value on the basis of a low-voltage signal output from said generator.

2. An apparatus according to claim 1, further comprising:

an ignition coil for supplying electricity to a spark plug of the engine and an engine speed detection signal to said controller unit;

a current sensor interposed between said generator and said inverter unit for detecting load current of said inverter unit and supplying a signal of the detected load current to said controller unit; and

an accelerator actuator driven in accordance with a drive signal output from said controller on the basis of the detected load current signal from said current sensor and engine speed detection signal from said ignition coil for adjusting an accelerator system of the engine and optionally controlling the engine speed.

3. An apparatus according to claim 2, wherein said accelerator actuator has an operator detachably mounted on a mounted provided in the vicinity of an accelerator pedal disposed at a driver'"'"'s seat of the automobile for controlling the engine speed, said operator being sued for operating the accelerator pedal when generating electricity with the automobile stopped.

4. An apparatus according to claim 3, further comprising a base member provided above said accelerator pedal, and an arm provided on a free end thereof with said accelerator actuator and rotatably fixed to said base member for lowering said accelerator actuator onto the accelerator pedal when generating electricity with the automobile stopped and raising said accelerator actuator above the accelerator pedal when generating electricity with the automobile driven.

5. An apparatus according to claim 4, wherein said arm is provided with a lock mechanism for keeping said accelerator actuator lowered onto and raised above the accelerator pedal.

6. An apparatus according to claim 1,

wherein said inverter unit includes a first series circuit constituted of first and second switching elements, a second series circuit constituted of third and fourth switching elements, said first series circuit and second series circuit being connected in parallel between the terminals of a DC power source on an output side of said inverter unit, a load inserted between the point of connection of said first and second switching elements and the point of connection of said third and fourth elements and the point of connection of said third and fourth switching elements, and diodes each connected in parallel to each of said first to fourth switching elements,

said inverter unit being driven in the manner of a single-phase inverter by repeating a unit cycle at a predetermined frequency,

said unit cycle being defined by occurrence in order of a first conduction period, a rest period, a second conduction period and a rest period,

said first conduction period being established by turning on said first and fourth switching elements to form a first closed circuit from the plus terminal of said DC power source through said first switching element, load and fourth switching element to the minus terminal of said DC power source,

said second conduction period being established by turning on said second and third switching elements to form a second closed circuit from the plus terminal of said DC power source through said second switching element, load and third switching element to the minus terminal of said DC power source,

said rest periods being each established so that none of said first and second closed circuits is formed during said rest period,

said second and fourth switching elements or said first and third switching elements being on during said rest period.

7. An apparatus according to claim 2,

wherein said inverter unit includes a first series circuit constituted of first and second switching elements, a second series circuit constituted of third and fourth switching elements, said first series circuit and second series circuit being connected in parallel between the terminals of a DC power source on an output side of said inverter unit, a load inserted between the point of connection of said first and second switching elements and the point of connection of said third and fourth switching elements, and diodes each connected in parallel to each of said first to fourth switching elements,

said inverter unit being driven in the manner of a single-phase inverter by repeating a unit cycle at a predetermined frequency,

said unit cycle being defined by occurrence in order of a first conduction period, a rest period, a second conduction period and a rest period,

said first conduction period being established by turning on said first and fourth switching elements to form a first closed circuit from the plus terminal of said DC power source through said first switching element, load and fourth switching element to the minus terminal of said DC power source,

said second conduction period being established by turning on said second and third switching elements to form a second closed circuit from the plus terminal of said DC power source through said second switching element, load and third switching element to the minus terminal of said DC power source,

said rest periods being each established so that none of said first and second closed circuits is formed during said rest period,

said second and fourth switching elements or said first and third switching elements being on during said rest period.

8. An apparatus according to claim 6, wherein said inverter unit is provided therein with a waveform signal generating portion capable of generating a signal for missing central portions of squarewaves of the voltage output from said inverter unit when an excessively large current flows temporarily through said load.

9. An apparatus according to claim 7, wherein said inverter unit is provided therein with a waveform signal generating portion capable of generating a signal for missing central portions of squarewaves of the voltage output from said inverter unit when an excessively large current flows temporarily through said load.

10. An apparatus according to claim 1, wherein said controller unit is provided with a regulator which directly detects a value of low current through the output terminal of said low-voltage coil or detects the low current value indirectly from a value of high voltage appearing at the output terminal of said high-voltage coil and varying in proportion to the low current value;

said regulator serving to detect and monitor a value of low voltage appearing at the output terminal of said low-voltage coil and control the current supplied to said field coil to maintain the low voltage value constant up to the time that the detected low current value exceeds a prescribed level and, from the time that the detected low current value exceeds the prescribed value, serving to detect and monitor the high voltage value and control the current supplied to said field coil to maintain the high voltage value constant.

11. An apparatus according to claim 2, wherein said controller unit is provided with a regulator which directly detects a value of low current through the output terminal of said low-voltage coil or detects the low current value indirectly from a value of high voltage appearing at the output terminal of said high-voltage coil and varying in proportion to the low current value;

said regulator serving to detect and monitor a value of low voltage appearing at the output terminal of said low-voltage coil and control the current supplied to said field coil to maintain the low voltage value constant up to the time that the detected low current value exceeds a prescribed level and, from the time that the detected low current value exceeds the prescribed value, serving to detect and monitor the high voltage value and control the current supplied to said field coil to maintain the high voltage value constant.

12. An apparatus according to claim 1, wherein said high-voltage coil and said low-voltage coil are disposed within said slot of said stator so that a position of said high-voltage coil is more apart from said rotor than a position of said low-voltage coil.

13. An apparatus according to claim 2, wherein said high-voltage coil and said low-voltage coil are disposed within said slot of said stator so that a position of said high-voltage coil is more apart from said rotor than a position of said low-voltage coil.

14. An apparatus according to claim 1, wherein said constant voltage stabilization circuit includes a switching transistor.

15. An apparatus according to claim 2, wherein said constant voltage stabilization circuit includes a switching transistor.

16. An apparatus according to claim 10, further comprising:

a control transistor mounted on said regulator and connected in series to said field coil for controlling the field current of said field coil;

a shorting circuit mounted on said regulator and connected in parallel to said field coil; and

a control circuit mounted on said regulator for outputting an excessive voltage signal to said shorting circuit when the voltage detected at the output terminal of said low-voltage coil reaches an excessively high level to establish a short circuit between the opposite ends of said field coil and deliberately destroy said control transistor.

17. An apparatus according to claim 11, further comprising:

a control transistor mounted on said regulator and connected in series to said field coil for controlling the field current of said field coil;

a shorting circuit mounted on said regulator and connected in parallel to said field coil; and

a control circuit mounted on said regulator for outputting an excessive voltage signal to said shorting circuit when the voltage detected at the output terminal of said low-voltage coil reaches an excessively high level to establish a short circuit between the opposite ends of said field coil and deliberately destroy said control transistor.

18. An apparatus according to claim 10, wherein said rotor has a plurality of N and S pole pieces appropriately spaced alternately in the circumference direction thereof and comprises two field members axially aligned in back-to-back relation and each constituted of a plurality of N and S pole pieces appropriately spaced alternately in the circumferential direction;

said stator surrounds said rotor so as to face said stator across a slight gap and comprises two armatures disposed to face said field members across a slight gap, connected in the axial direction by a connector ring and provided therein with said high-voltage coil and said low-voltage coil.

19. An apparatus according to claim 11, wherein said rotor has a plurality of N and S pole pieces appropriately spaced alternately in the circumference direction thereof and comprises two field members axially aligned in back-to-back relation and each constituted of a plurality of N and S pole pieces appropriately spaced alternately in the circumferential direction;

said stator surrounds said rotor so as to face said stator across a slight gap and comprises two armatures disposed to face said field members across a slight gap, connected in the axial direction by a connector ring and provided therein with said high-voltage coil and said low-voltage coil.

20. An apparatus according to claim 1, wherein said inverter unit is disposed in a control output unit of the automobile in which there are provided an internal frequency control unit which generates a control signal for converting the output generated by said generator into an output having a frequency of household AC line power and supplies said control signal to said inverter unit, a multipolar connector which is provided therein with an external frequency control unit and into which a synchronized operation adapted cord connector capable of being electrically connected to control output units of a plurality of different automobiles is plugged, and switch means for switching said control signal of said internal frequency control unit into a control signal from said external frequency control unit when said cord connector is plugged into said multipolar connector and supplying said control signal of said external frequency control unit into said inverter unit.

21. An apparatus according to claim 2, wherein said inverter unit is disposed in a control output unit of the automobile in which there are provided an internal frequency control unit which generates a control signal for converting the output generated by said generator into an output having a frequency of household AC line power and supplied said control signal to said inverter unit, a multipolar connector which is provided therein with an external frequency control unit and into which a synchronized operation adapted cord connector capable of being electrically connected to control output units of a plurality of different automobiles is plugged, and switch means for switching said control signal of said internal frequency control unit into a control signal from said external frequency control unit when said cord connector is plugged into said multipolar connector and supplying said control signal of said external frequency control unit into said inverter unit.