Method and apparatus for nitrogen oxide determination

• US 4,974,453 A
• Filed: 10/19/1989
• Issued: 12/04/1990
• Est. Priority Date: 10/19/1989
• Status: Expired due to Fees

• Current Assignee: Westinghouse Electric Company LLC (Brookfield Asset Management Incorporated), United States Department of Energy
• Original Assignee: United States Department of Energy
• Inventors: Hohorst, Frederick A.
• Primary Examiner(s): RAEVIS, ROBERT R
• Application Number:
  US07/424,028
• Time in Patent Office: 411 Days
• Field of Search: 73/1 G, 73/863.11, 73/863.81, 73/863.83, 73/863.86, 73/864.34, 73/864.81
• US Class Current: 73/863.11
• CPC Class Codes: G01N 1/2258 in a stack or chimney
• CPC Class Codes: G01N 1/24 Suction devices G01N1/22 - G01N1/2294 take precedence
• CPC Class Codes: G01N 2001/2261 preventing condensation (heating lines)
• CPC Class Codes: G01N 2001/2264 with dilution
• CPC Class Codes: G01N 2001/244 using critical flow orifices
• CPC Class Codes: G01N 33/0037 for NOx
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

Method and apparatus for determining nitrogen oxide content in a high temperature process gas, which involves withdrawing a sample portion of a high temperature gas containing nitrogen oxide from a source to be analyzed. The sample portion is passed through a restrictive flow conduit, which may be a capillary or a restriction orifice. The restrictive flow conduit is heated to a temperature sufficient to maintain the flowing sample portion at an elevated temperature at least as great as the temperature of the high temperature gas source, to thereby provide that deposition of ammonium nitrate within the restrictive flow conduit cannot occur. The sample portion is then drawn into an aspirator device. A heated motive gas is passed to the aspirator device at a temperature at least as great as the temperature of the high temperature gas source. The motive gas is passed through the nozzle of the aspirator device under conditions sufficient to aspirate the heated sample portion through the restrictive flow conduit and produce a mixture of the sample portion in the motive gas at a dilution of the sample portion sufficient to provide that deposition of ammonium nitrate from the mixture cannot occur at reduced temperature. A portion of the cooled dilute mixture is then passed to analytical means capable of detecting nitric oxide.

Claims

1. Fluid sampling apparatus which comprises:

a. a fluid inlet conduit including means for fluid connection to a source containing fluid to be sampled;

b. an aspirator device having a suction inlet opening for the fluid to be sampled, a motive fluid inlet opening, and an exit opening;

c. a restrictive flow conduit in fluid communication with said inlet conduit and with the section inlet opening of said aspirator device;

d. a motive fluid inlet conduit in fluid communication with the motive fluid inlet opening of said aspirator device, said motive fluid inlet conduit including means for connection to a source of motive fluid for creating a dilute mixture of motive fluid and sample fluid, said motive fluid inlet capable of providing variable dilution ratios of sample fluid to motive fluid;

e. first heating means at said restrictive flow conduit for heating a sample of fluid passing therethrough;

f. second heating means at said motive fluid inlet conduit for heating motive fluid passing therethrough;

g. a discharge conduit in fluid communication with said aspirator device exit opening for discharging the diluted mixture of motive fluid and sample fluid.

2. Fluid sampling apparatus according to claim 1 wherein said motive fluid inlet conduit further includes a mass flow controller and a flow control valve, the mass flow controller capable of sending a signal to the flow control valve and controlling the amount of dilution of the sample fluid to prevent precipitation from the dilute mixture of sample fluid in motive fluid.

3. Fluid sampling apparatus according to claim 1 wherein said discharge conduit further includes means for withdrawing a portion of discharged fluid mixture for transmission to sample analysis apparatus.

4. Fluid sampling apparatus according to claim 1 further including a fluid calibration vessel of known volume having a temperature sensor and in fluid communication with said fluid inlet conduit upstream of said restrictive flow conduit.

5. Fluid sampling apparatus according to claim 4 further including a valve in said fluid inlet conduit for isolating said fluid source to be sampled, and a valve at said calibration vessel for isolating said vessel from said fluid inlet conduit and from said restrictive flow conduit.

6. Fluid sampling apparatus according to claim 1 wherein said restrictive flow conduit comprises a capillary.

7. Fluid sampling apparatus according to claim 1 wherein said restrictive flow conduit comprises a restriction orifice.

8. Fluid sampling apparatus according to claim 1 further including an external housing defining an encompassing chamber.

9. Fluid sampling apparatus according to claim 8 further including heating means for heating said chamber.

10. Fluid sampling apparatus, suitable for sampling a high temperature gas for nitrogen oxide measurement, which comprises:

a. an inlet conduit including means for connection to a high temperature gas source to be sampled;

b. an aspirator device having a suction inlet opening, a motive gas inlet opening, and an exit opening for discharging a gas mixture of motive gas and sample gas;

c. a restrictive flow conduit in fluid communication with said inlet conduit and with the suction inlet opening of said aspirator device;

d. a motive gas inlet conduit in fluid communication with the motive gas inlet opening of said aspirator device, said motive gas inlet conduit including means for connection to a source of motive gas for creating a dilute mixture of motive gas and sample gas, said motive gas inlet capable of providing variable dilution ratios of sample gas to motive gas;

e. first heating means at said restrictive flow conduit, said first heating means having the capacity to maintain a gas sample passing through said restrictive flow conduit at a temperature not less than the high temperature of said gas source;

f. second heating means at said motive gas inlet conduit for heating motive gas passing therethrough; and

g. a discharge conduit in fluid communication with said aspirator device exit opening for discharging the diluted mixture of motive gas and sample gas.

11. Fluid sampling apparatus according to claim 10 wherein said motive gas inlet conduit further includes a mass flow controller and a flow control valve, the flow controller capable of sending a signal to the flow control valve to provide that said mixture will contain a ratio of motive gas to sample gas of at least 1,000,000,000:

1 to prevent the precipitation of ammonium nitrate from the diluted mixture of sample gas in motive gas.

12. Fluid sampling apparatus according to claim 10 wherein said discharge conduit further includes means for withdrawing a portion of discharged fluid mixture for transmission to sample analysis apparatus.

13. Fluid sampling apparatus according to claim 10 further including a calibration vessel of known volume having a temperature sensor for isolating said vessel from said inlet conduit and from said restrictive flow conduit.

14. Fluid sampling apparatus according to claim 13 further including a valve in said inlet conduit for isolating said gas source to be sampled, and a valve at said calibration vessel for isolating said vessel from said inlet conduit and from said restrictive flow conduit.

16. Fluid sampling apparatus according to claim 10 wherein said restrictive flow conduit comprises a restriction orifice.

17. Fluid sampling apparatus according to claim 10 further including an external housing defining an encompassing chamber.

18. Fluid sampling apparatus according to claim 17 further including heating means for heating said chamber.

15. Fluid sampling apparatus according to claim I0 wherein said restrictive flow conduit comprises a capillary.

19. Method for determining nitrogen oxide content in a high temperature gas, which comprises,

a. withdrawing a sample portion of a high temperature gas containing nitrogen oxide from a high temperature gas source to be analyzed;

b. passing said sample portion through a restrictive flow conduit;

c. heating said restrictive flow conduit to maintain said sample portion flowing therethrough at an elevated temperature at least as great as the temperature of said high temperature gas source to thereby provide that deposition of ammonium nitrate within said restrictive flow conduit cannot occur;

d. drawing said sample portion from said restrictive flow conduit into the suction side of an aspirator device;

e. passing a flow of motive gas to said aspirator device under conditions sufficient to aspirate said heated sample portion from said restrictive flow conduit and produce a dilute mixture of said sample portion in motive gas;

f. passing at least a portion of said dilute mixture at a temperature reduced from said elevated temperature from said aspirator device to analytical means capable of detecting at least nitric oxide; and

,

g. adjusting the flow of motive gas to vary the dilution ratio in the dilute mixture and to prevent deposition of ammonium nitrate from said mixture at the reduced temperature.

20. Method according to claim 19 wherein said reduced temperature is not less than ambient temperature.

21. Method according to claim 19 wherein said motive gas is heated to a temperature at least as great as the temperature of said high temperature gas source before being passed into said aspirator device.

22. Method according to claim 19 wherein said aspirator device is maintained at a temperature at least as great as the temperature of said high temperature gas source.

23. Method according to claim 19 further including the steps of determining the flow rate of sample portion through said restrictive flow conduit, determining the flow rate of motive gas to said aspirator device, determining the dilution factor of sample portion in said dilute mixture from said flow rates, determining at least the nitric oxide content of said mixture by said analytical means, and multiplying said nitric oxide content of said mixture by said dilution factor to determine the concentration of nitric oxide in said high temperate gas source.

24. Method according to claim 19 wherein said analytical means is capable of determining the amount of nitrogen species selected from the group consisting of nitric oxide, nitrogen dioxide, ammonia, and mixtures thereof contained in said dilute mixture of sample portion and motive gas.

25. Method according to claim 24 further including the steps of determining the flow rate of sample portion through said restrictive flow conduit, determining the flow rate of motive gas to said aspirator device, determining the dilution factor of sample portion in said dilute mixture from said flow rates, determining the content of said nitrogen species in said dilute mixture by said analytical means, and multiplying said contents in said mixture by said dilution factor to determine the concentration of detected nitrogen species in said high temperature gas source.

26. Method according to claim 19 wherein said restrictive flow conduit comprises a capillary.

27. Method according to claim 19 wherein said restrictive flow conduit comprises a restriction orifice.

28. Method according to claim 19 wherein said restrictive flow conduit is periodically calibrated by the steps of:

a. bringing said restrictive flow conduit and a calibration vessel of known volume to a desired operating temperature for calibration, said desired operating temperature being maintained at not less than the temperature of said high temperature gas source;

b. pressurizing said calibration vessel with a calibration gas to an elevated pressure above the normal pressure of said sample portion, and isolating the calibration gas in said calibration vessel from the calibration gas source;

c. stopping the flow of said sample portion through said restrictive flow conduit;

d. initiating the flow of calibration gas from said calibration vessel to said restrictive flow conduit;

e. measuring and recording times, pressures, and temperatures of the inlet side of said restrictive flow conduit as the volume of calibration gas is evacuated from said calibration vessel through said restrictive flow conduit and into said aspirator device by motive gas to produce a dilute mixture of calibration gas in motive gas;

f. applying a multiple regression analysis technique to accurately fit the recorded data points to an equation of the type

space="preserve" listing-type="equation">t=A+B/P+C/P.sup.2

where t=time in minutes, P=pressure in torr, and A, B, C are fitted coefficients of regression;

g. calculating the first derivative of said equation at pressures for which calibration is desired, to yield the equation

space="preserve" listing-type="equation">dP/dt=P.sup.3 /(-BP-2C); and

,

h. applying values of dP/dt at specific pressures to determine volume flow rate at said specific pressures according to the equation ##EQU3## where Flow is normal cubic centimeters per minute at 760 torr and 2120 C., V is the calibration volume in cm³ at 760 torr and 21°

C., and T is the temperature of said restrictive flow conduit in °

C.

29. Method according to claim 28 wherein said calibration gas contains a known content of at least one nitrogen species selected from the group consisting of nitric oxide, nitrogen dioxide, and ammonia, and a portion of said dilute mixture of calibration gas in motive gas is passed to said analytical means for detection of said nitrogen species as a calibration check for said analytical means.

30. Method according to claim 19 wherein said analytical means is periodically calibrated by the steps of:

a. bringing said restrictive flow conduit and an input source of calibration gas to a desired operating temperature for calibration, said desired operating temperature being maintained at not less than the temperature of said high temperature gas source;

b. passing a calibration gas, having a known content of at least one nitrogen species selected from the group consisting of nitric oxide, nitrogen dioxide, and ammonia, from said input source to said restrictive flow conduit at an elevated pressure above the normal pressure of said sample portion to thereby stop the flow of said sample portion into said restrictive flow conduit;

c. passing said calibration gas from said restrictive flow conduit to said suction side of said aspirator device;

d. discharging from said aspirator device a dilute mixture of calibration gas in said motive gas at a dilution of calibration gas to provide that deposition of ammonium nitrate from said dilute calibration gas mixture cannot occur at reduced temperature; and

,

e. passing at least a portion of said dilute calibration gas mixture at reduced temperature to said analytical means for detection of said nitrogen species as a calibration check for said analytical means.