Dimmer rack

• US 4,977,484 A
• Filed: 03/28/1989
• Issued: 12/11/1990
• Est. Priority Date: 03/28/1989
• Status: Expired due to Term

• Current Assignee: Leviton Manufacturing Company Incorporated
• Original Assignee: Lee Colortran Incorporated
• Inventors: Cunningham, David W., Esakoff, Gregory F.
• Primary Examiner(s): Thompson, Gregory D.
• Application Number:
  US07/329,632
• Time in Patent Office: 623 Days
• Field of Search: 211/41, 361/334, 361/361, 361/390, 361/394, 361/395, 361/407, 361/426, 361/428, 361/429
• US Class Current: 361/832
• CPC Class Codes: H05K 7/18 Construction of rack or frame

Abstract

A dimmer rack for mounting a plurality of modular units called dimmer modules is disclosed. Each of the modules is used to provide dimming control for each lighting circuit in a lighting system. The rack is a vertical enclosure and utilizes a plurality of modular shelving elements attached to the sides of each file to define individual receptacles for each module. Tabs in the shelving register with grovoes on the external housing of the dimmer modules, whereby precise tongue and groove mounting of each dimmer module is obtained. The rack provides vertical input power and control signal busses which are mounted side by side at the rear of the rack which register with and are engaged by first mating connectors on the rear of each of the dimmer modules at one end therof. A vertical output power bus is provided at the seat of the rack on the side opposite the power and control signal busses which registers with and engages other mating connectors on the rear of the dimmer modules at the end opposite the first connectors. A vertical neutral bus strip is mounted adjacent the output power bus to provide a return wire connection point for each lighting circuit. Where three phase power is supplied to the rack, the dimmer modules are grouped vertically by phase, one below the other. This permits quick and efficient rack to rack bussing.

Claims

1. A rack adapted for supporting a plurality of dimmer modules comprising:

a vertically elongated housing;

a plurality of module holders attached to the housing and adapted for receiving the plurality of dimmer modules stacked in a vertical file;

first electrical termination means incorporated into a first side of the housing for receiving and distributing control signals;

second electrical termination means, incorporated into said first side of the housing adjacent to said first means, for receiving and distributing input power to be controlled by the dimmer modules, and

third electrical termination means incorporated into the side of the housing opposite the first side for receiving output power from the dimmer modules and transmitting said power to a lighting load located remotely relative to the dimmer rack, said first, second and third termination means being disposed in relation to the module holders for being electrically contacted by each individual one of the dimmer modules on a plug-in basis.

2. A rack according to claim 1 including a fourth electrical termination means incorporated into said opposite side of the housing at the rear thereof for providing an electrically neutral terminal, said fourth termination means being adapted to receive electrical interconnections for completing the power circuit between the lighting load and the dimmer modules.

3. A rack according to claim 1 wherein the first termination means comprises at least one vertically oriented elongated electrical bus bar and adapted for interconnecting the bus bar and a source of input power.

4. A rack according to claim 2 wherein the first termination means comprises three elongated electrical bus bars arranged in a vertical file, each said bus bar being adapted for interconnection with a different phase of a three phase source of input power.

5. A rack according to claim 2 wherein each module holder comprises:

a shelf and at least one vertically oriented tab extending at a right angle to the shelf, said holder being secured to a side wall of the rack.

6. A rack according to claim 4 wherein the second termination means comprises a vertically oriented signal distribution card, said card having a plurality of contact groups, each group being positioned so as to electrically interconnect to a different one of the individual dimmer modules.

7. A rack according to claim 6 wherein the third termination means comprises a plurality of terminals arranged in a vertical file, each terminal having one or more blade-shaped contacts for interconnecting to output power contacts on each of the individual dimmer modules and means for connecting the terminals to a lighting load to be powered.

8. A rack according to claim 7 wherein each of the plurality of terminals is secured to an individual one of the plurality of module holders in a single vertical file orientation.

9. A rack according to claim 8 wherein the fourth electrical termination means comprises an elongated vertically oriented member disposed in parallel relationship to the vertical file of terminals.

10. A rack according to claim 9 wherein the elongated member comprises a plurality of receptacles and a plurality cooperating clamping screws located at spaced intervals along the elongated member such that each pair of receptacles is aligned with a different one of said module holders.

11. A rack according to claim 10 wherein each of the module holders comprises a shelf and vertically oriented tab means, the shelf being secured to each side wall of the rack, the tab means being oriented so as to register with and adapted to engage cooperating slots formed in a housing for each dimmer module.

12. A rack according to claim 11 wherein each tab means comprises a pair of spaced apart, vertically oriented tabs integrally formed therein, each of said tabs having a portion extending above and another portion extending below the plane of each shelf.

13. A rack according to claim 12 wherein the upwardly extending portion of each pair of tabs engages slots formed in the underside of a dimmer module resting on the shelf and the downwardly extending portion of each pair of tabs engages slots in the topside of a dimmer module resting on the shelf below.

14. A rack according to claim 13 including a plurality of on/off switches mounted in at least one group and secured to the interior of the rack, each of said switches being associated with a different one of said dimmer modules, for electrically bypassing said dimmer modules in the event of an electrical failure in the dimmer rack electronics.

15. A rack according to claim 14 including a door hingedly mounted at the front of the rack on said first side thereof, said door having a width dimension of 50% or less of the width dimension of the front opening into the rack.

16. An assembly device comprising a plurality of racks positioned side by side, each rack being adapted for supporting a plurality of dimmer modules, and each rack comprising:

a vertically elongated housing;

multiple module holders attached to the housing and adapted for receiving a respective plurality of the dimmer modules stacked in a vertical file;

first electrical termination means incorporated into a first side of the housing for receiving and distributing control signals;

second electrical termination means, incorporated into said first side of the housing adjacent to said first means, for receiving and distributing input power to be controlled by the dimmer modules, and

third electrical termination means incorporated into the side of the housing opposite the first side for receiving output power from the dimmer modules and transmitting said power to a lighting load located remotely relative to each rack, said first, second and third termination means being disposed in relation to the module holders for being electrically contacted by each one of the respective plurality of dimmer modules on a plug-in basis,

wherein the device further comprises means for electrically interconnecting the first termination means of each rack.

17. An assembly according to claim 16 wherein the first termination means comprises three vertically oriented elongated electrical bus bars and means for interconnecting each bus bar with a different phase of a three phase source of input power.