Universal electrolyte level indicator for wet cell batteries

• US 4,978,592 A
• Filed: 03/28/1990
• Issued: 12/18/1990
• Est. Priority Date: 09/20/1988
• Status: Expired due to Fees

• Current Assignee: Donald P. Dattilo
• Original Assignee: Donald P. Dattilo
• Inventors: Dattilo, Donald P.
• Primary Examiner(s): Skapars, Anthony
• Application Number:
  US07/501,902
• Time in Patent Office: 265 Days
• Field of Search: 429/87, 429/90, 429/91, 429/92, 429/93, 340/620, 340/636, 340/521, 340/450, 324/432, 324/436, 324/437, 73/290 R, 73/304 R, 116/227
• US Class Current: 429/89
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/484 for measuring electrolyte level, electrolyte density or electrolyte conductivity
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery cap sensor probe including a generally hollow body having an interior chamber through which a conductive probe passes. The probe has a first end adapted for emersion into the electrolyte of a battery cell and a second end adapted for electrical connection to an electrical circuit. The second end is preferably a terminal portion crimped to the remaining portion of the conductive probe.

Claims

1. A battery cap sensor probe comprising a generally hollow body having an interior chamber, means for connecting said body to a battery cell opening, means for placing said interior chamber in fluid communication with a battery cell interior, means for placing said interior chamber in fluid communication with atmosphere whereby said last-mentioned two means allow battery cell gases to escape to atmosphere, a conductive probe carried by said body, said conductive probe being comprised of a probe portion accessible from the exterior of said body and being adapted for immersion into the electrolyte of a battery cell, said conductive probe further including a terminal portion accessible from the exterior of said body and being adapted for electrical connection to an electrical circuit, and means for connecting said probe portion and said terminal portion to each other.

2. The battery cap sensor probe as defined in claim 1 wherein said body is of at least a two-piece construction.

3. The battery cap sensor probe as defined in claim 1 wherein said body is of at least a two-piece construction, and said probe portion and said terminal portion are connected to one of said body pieces.

4. The battery cap sensor probe as defined in claim 1 wherein said body is of at least a two-piece construction, and said connecting means includes a crimp connection between said probe portion and said terminal portion.

5. The battery cap sensor probe as defined in claim 1 wherein said body is of at least a two-piece construction, and means for snap-connecting said body pieces to each other.

7. The battery cap sensor probe as defined in claim 1 wherein said probe portion and said terminal portion are insert molded inside said body.

8. The battery cap sensor probe as defined in claim 1 wherein said connecting means is a crimped connection between said terminal portion and said probe portion.

9. The battery sensor probe as defined in claim 1 wherein said connecting means is a solder connection between said terminal portion and said probe portion.

10. The battery cap sensor probe as defined in claim 1 wherein said connecting means is a soldered crimped connection between said terminal portion and said probe portion.

12. The battery sensor probe as defined in claim 8 wherein said crimped connection is a tubular portion of said terminal portion within which is telescopically received said probe portion.

13. The battery sensor probe as defined in claim 2 including solder securing said crimped tubular portion to said probe portion.

6. The battery cap sensor probe as defined in claim wherein said body is of at least a two-piece construction, said terminal portion passes through a wall of one of said body pieces, and means for preventing inadvertent disassembly of said at least two pieces during the connection of said terminal to an electrical circuit.

11. The battery sensor probe as defined in claim wherein said connecting means is insert molded inside said body.