Nuclear radiation apparatus and method for dynamically measuring density of test materials during compaction

• US 4,979,197 A
• Filed: 02/17/1989
• Issued: 12/18/1990
• Est. Priority Date: 05/22/1986
• Status: Expired due to Fees

• Current Assignee: Troxler Electronic Laboratories, Inc.
• Original Assignee: Troxler Electronic Laboratories, Inc.
• Inventors: Troxler, William F. Sr., Regimand, Ali
• Primary Examiner(s): Fields, Carolyn E.
• Assistant Examiner(s): Porta, David P.
• Application Number:
  US07/312,128
• Time in Patent Office: 669 Days
• Field of Search: 378/86, 378/88, 378/89, 250/253, 250/308
• US Class Current: 378/90
• CPC Class Codes: E01C 19/288 adapted for monitoring characteristics of the material being compacted, e.g. indicating resonant frequency, measuring degree of compaction, by measuring values, detectable on the roller; using detected values to control operation of the roller, e.g. automatic adjustment of vibration responsive to such measurements
• CPC Class Codes: G01N 23/203 Measuring back scattering

Abstract

The present invention provides an apparatus and method for dynamically measuring the density of soil, asphaltic material and the like during the compaction of the material. The gauge includes a nuclear radiation source and a nuclear radiation detector means which are mounted in spaced relation from the surface of the test material to form an air gap therebetween. The gauge also includes means for measuring the size of the air gap between the test material and the source and detector system, and means to compensate for the effect of the size of the air gap to thereby obtain the density of the test material.

Claims

1. A method of measuring the density of a test material using a nuclear radiation backscatter gauge including nuclear radiation source and nuclear radiation detector means positioned in spaced relation to the source, said method comprising

moving the source and detector means relative to the test material while maintaining the source and detector means in spaced relation above the surface of the test material to form an air gap therebetween,

obtaining a count of the photons which are backscattered to the detector means by the test material,

obtaining a measurement which represents the size of the air gap between the surface of the test material and the detector means by ultrasonically measuring the air gap while compensating for variations in the speed of sound due to changes in air temperature in the measuring region, and

calculating the density of the test material as a function of said count of backscattered photons and said measurement of the air gap.

2. A method of measuring the density of a test material using a nuclear radiation backscatter gauge including nuclear radiation source and nuclear radiation detector means positioned in spaced relation to the source, said method comprising

moving the source and detector means relative to the test material while maintaining the source and detector means in spaced relation above the surface of the test material to form an air gap therebetween,

obtaining a count of the photons which are backscattered to the detector means by the test material,

obtaining a measurement which represents the size of the air gap between the surface of the test material and the detector means, and

calculating the density of the test material as a function of said count of backscattered photons and said measurement of the air gap wherein said step of calculating the density of the test material as a function of said count of backscattered photons and said measurement of the air gap comprises

(a) calculating calibration constants A, B and C for the density equation ##EQU5## where CR is the count ratio and D is the density, as a function of the air gap measurement using an empirically derived relationship between the air gap measurement and such constants;

and

(b) applying the thus calculated calibration constants A, B and C in the density equation ##EQU6## to thereby determine the density of the test material.

3. A method of measuring the density of a test material using a nuclear radiation backscatter gauge including nuclear radiation source and nuclear radiation detector means positioned in spaced relation to the source, and computer means for performing real-time calculations, said method comprising

moving the source and detector means relative to the test material while maintaining the source and detector means in spaced relation above the surface of the test material to form an air gap therebetween,

obtaining a count of the photons which are backscattered to the detector means by the test material and storing said count as a value in said computer means,

obtaining a measurement which represents the size of the air gap between the surface of the test material and the detector means and storing said air gap measurement as a value in said computer means, and

storing in said computer means, values defining an empirically derived relationship between the air gap measurement and the calibration constants A, B and C for the density equation ##EQU7## where CR is the count ratio and D is the density, calculating with said computer means, values for the calibration constants A, B and C for said density equation using the stored values defining said empirically derived relationship and using said stored values for the air gap measurement;

and

calculating with said computer means, the density of the test material, using the thus calculated calibration constants A, B and C and the stored photon count in the density equation ##EQU8##

4. A method of compacting materials with a compactor vehicle having compaction rollers which serve as wheels for the compactor vehicle, said method comprising

driving a pavement compactor vehicle successively over the material to compact the material, while maintaining a nuclear radiation backscatter gauge in a spaced relationship above the surface of the material to form an air gap therebetween, and while directing photons from a nuclear radiation source in the gauge through the air gap and into the underlying material;

obtaining a count of the photons which are backscattered from the material and received by a detector provided in the nuclear backscatter gauge;

obtaining a measurement which represents the size of the air gap between the surface of the test material and the detector;

calculating the density of the material as a function of said count of backscattered photons and said measurement of the air gap; and

displaying to the operator of the compactor vehicle an indication of the thus calculated material density while the operator is driving the vehicle to thereby enable the operator to ascertain when a desired degree of compaction of the material has been attained.

5. The method according to claim 4 including the step of receiving input of a setpoint representing the desired target density to be attained in the material by operation of the compactor vehicle and comparing the measured density of the material with said setpoint while the compactor vehicle is being driven over the material and displaying to the operator when the desired target density has been attained.

6. The method according to claim 5 wherein said displaying step comprises displaying to the operator of the vehicle a first signal indicating that the density of material is below said setpoint and that further compaction of the material is required, and displaying to the operator of the vehicle a second signal when the desired setpoint has been attained.

7. A nuclear radiation backscatter gauge for measuring the density of a test material comprising a nuclear radiation source, nuclear radiation detector means mounted in predetermined spaced relation from said source, a sensor unit including a housing enclosing said source and said detector means, means for suspendingly mounting said housing in spaced relation from the surface of the material so that the source is positioned for emitting nuclear radiation through an air gap beneath the sensor unit and into the material and the detector means is positioned for detecting backscattered radiation for the material, means cooperating with said detector means for obtaining a count of the photons which are backscattered to the detector means by the test material, means for measuring the size of the air gap between the surface of the test material and the detector means, said means for measuring the size of the air gap comprising means for ultrasonically measuring the air gap and means for comprising for variations in the speed of sound due to changes in air temperature in the measuring region, and means for calculating the density of the test material as a function of said count of backscattered photons and said measurement of the air gap.

8. A nuclear radiation backscatter gauge for measuring the density of a test material comprising a nuclear radiation source, nuclear radiation detector means mounted in predetermined spaced relation from said source, a sensor unit including a housing enclosing said source and said detector means, means for suspendingly mounting said housing in spaced relation from the surface of the material so that the source is positioned for emitting nuclear radiation through an air gap beneath the sensor unit and into the material and the detector means is positioned for detecting backscattered radiation from the material, means cooperating with said detector means for obtaining a count of the photons which are backscattered to the detector means by the test material, means for measuring the size of the air gap between the surface of the test material and the detector means, and means for calculating the density of the test material as a function of said count of backscattered photons and said measurement of the air gap, wherein said means for calculating the density of the test material as a function of said count of backscattered photons and said measurement of the air gap comprises computer means including a stored set of instructions for

(a) calculating calibration constants A, B and C for the density equation ##EQU9## where CR is the count ratio and D is the density, as a function of the air gap measurement using an empirically derived relationship between the air gap measurement and such constants;

and

(b) applying the thus calculated calibration constants A, B and C in the density equation ##EQU10## to thereby determine the density of the test material.

9. A compactor vehicle having rollers for compaction of materials, said rollers also serving as wheels for the compactor vehicle, a chassis connected to the rollers for receiving thereon the operator of the compactor vehicle, and motor means for propelling the compactor vehicle along the surface of the material;

and in combination therewith nuclear density gauge means for measuring the density of the material during operation of the compactor vehicle, said gauge means comprising a nuclear radiation source, nuclear radiation detector means mounted in predetermined spaced relation from said source, a sensor unit including a housing enclosing said source and said detector means, means for suspendingly mounting said housing from said vehicle chassis in spaced relation from the surface of the material so that the source is positioned for emitting nuclear radiation through an air gap beneath the gauge means and into the material and the detector means is positioned for detecting backscattered radiation from the material, means cooperating with said detector means for obtaining a count of the photons which are backscattered to the detector means by the test material, means for ultrasonically measuring the size of the air gap between the surface of the test material and the detector means while compensating for variations in the speed of sound due to changes in air temperature in the measuring region, and means for calculating the density of the test material as a function of said count of backscattered photons and said measurement of the air gap.

10. A compactor vehicle having rollers for compaction of materials, said rollers also serving as wheels for the compactor vehicle, a chassis connected to the rollers for receiving thereon an operator of the compactor vehicle, and motor means for propelling the compactor vehicle along the surface of the material;

and in combination therewith nuclear density gauge means for measuring the density of the material during operation of the compactor vehicle, said gauge means comprising a control unit mounted on the vehicle chassis at a location accessible to the compactor vehicle operator, a sensor unit operatively connected to said control unit and including a nuclear radiation source and nuclear radiation detector means mounted in predetermined spaced relation from said source, means for suspendingly mounting said sensor unit from the underside of said vehicle chassis with said source and detector means being located in spaced relation from the surface of the material so that the source is positioned for emitting nuclear radiation through an air gap beneath the gauge means and into the underlying material and the detector means is positioned for detecting backscattered radiation from the material, means cooperating with said detector means for obtaining a count of the photons which are backscattered to the detector means by the test material, means for measuring the size of the air gap between the surface of the test material and the detector means, means for calculating the density of the test material as a function of said count of backscattered photons and said measurement of the air gap, and means associated with said control unit for displaying to the operator of the compactor vehicle an indication of the thus calculated material density while the operator is driving the vehicle to thereby enable the operator to ascertain when a desired degree of compaction of the material has been attained.