Universal interconnection system having interchangeable circuit boards

• US 4,981,438 A
• Filed: 06/02/1989
• Issued: 01/01/1991
• Est. Priority Date: 09/30/1986
• Status: Expired due to Fees

• Current Assignee: Fauzi Bekhiet
• Original Assignee: Fauzi Bekhiet
• Inventors: Bekhiet, Fauzi
• Primary Examiner(s): Abrams, Neil
• Application Number:
  US07/361,754
• Time in Patent Office: 578 Days
• Field of Search: 439/59-62, 439/76, 439/607-610, 439/110-120, 439/207-216, 439/535, 439/638-655, 439/502-506, 361/393, 361/394, 361/399, 361/412, 361/413, 361/415, 312/223, 379/325-331, 379/397
• US Class Current: 439/76.1
• CPC Class Codes: H02B 1/202 Cable lay-outs

Abstract

A system for interconnecting the connectors of two or more electrical appliances, each preferably having two or more terminals, wherein the connectors and terminals may be of different physical configurations. The system includes one conductor for connection to each terminal of each appliance, a connector at one end of each conductor to mate with one of the terminals, a coupler connector at a second end of each conductor, and an interface module interconnecting the coupler connectors. The interface module comprises a connector enclosure in which interchangeable transfer circuit boards are carried. By replacing circuit boards, numerous types of different electrical interconnections can be made using only a few types of interconnect cables.

Claims

1. A universal interconnection system for coupling at least a first electronic apparatus to a second electronic apparatus, each of said first and second electronic apparatuses having at least a first and second connection terminal, said interconnection system comprising:

first and second cables, each cable having at least a first and second conductor extending substantially therethrough;

first and second connectors, each affixed to a first end of each of said cables, respectively, and having at least a first and second connection terminal connected to said first and second conductors, respectively, and matingly compatible with said first and second connection terminals of said first and second electronic apparatuses, respectively;

third and fourth connectors, each affixed to a second end of each of said cables, respectively, and having at least a first and second connection terminal connected to said first and second conductors, respectively, and adapted to directly connect with the outer edge of a contact plate;

an interconnect housing including a plurality of connectors matingly compatible with said third and fourth connectors, said housing connectors and said third and fourth connectors having keying means for restricting the manner in which they mate, said interconnect housing being solely supportable by said first and second cables when mated to said third and fourth connectors; and

a plurality of interchangeable interconnect circuit means, each formed in the shape of a contact plate but each having different electrical circuit configurations, at least one being removably disposed within said interconnect housing, for coupling said first and second connection terminals of said third connector with those of said fourth connector in a plurality of different electrical circuit configurations, such that said connection terminals of each of said electronic apparatuses may be interconnected in various ways be removing and changing said interconnect circuit means.

2. The universal interconnection system of claim 1, wherein said interconnect circuit means are printed circuit boards.

3. The universal interconnection system of claim 1, wherein at least one of said interconnect circuit means includes electronic components as part of its electrical configuration.

4. The universal interconnection system of claim 1, wherein said interconnect housing is constructed and arranged as an in-line connector housing along a single axis of mating said third and fourth connectors to said housing connectors.

5. A universal interconnection cable for interconnecting two or more distinct electrical devices, each including at least one connector having at least two terminals, wherein said electrical device connectors may be of different connector types, said interconnection cable comprising:

two pair of wire leads;

two mating connectors , each mating connector connected to a first end of one of said two pair of leads, and each mating connector adapted to mate with one of said device connectors;

two coupler connectors, each couplet connector connected to a second end of one of said two pair of leads, each coupler connector having at least two terminals, and both of said two couplet connectors being of the type which are adapted to mate with the outer edge of a printed circuit board;

interface module means for mating with both of said two coupler connectors, said interface module means having an enclosure section; and

contact plate means, having the shape of a printed circuit board and installed within said enclosure section, for mating with and for interconnecting said terminals of said two coupler connectors mated with said interface module means, said contact plate means having printed circuit means, on at least one surface thereof, for defining a particular electrical connection between said terminals of said two mated coupler connectors based upon the particular electrical circuit configuration of said contact plate means,

whereby said terminals of said two mated coupler connectors may be interconnected in different ways by installing contact plate means having different electrical circuit configurations.

6. The interconnection cable of claim 5, wherein said contact plate means is a printed circuit board.

7. The interconnection cable of claim 5, wherein said contact plate means includes electronic components as part of its electrical circuit configuration.

8. The interconnection cable of claim 5, wherein said contact plate means are removably installed within said enclosure section in such a manner that said contact plate means are interchangeable.

9. The interconnection cable of claim 5, wherein said interface module means includes an in-line connector housing constructed and arranged such that said two coupler connectors are mated from opposite directions along a single axis of mating.

10. The interconnection cable of claim 5, wherein said interface module means is solely supportable by said two pair of leads when mated with said two coupler connectors.

11. The interconnection cable of claim 5, characterized in that said contact plate has at least one locking opening into which a locking dog on said enclosure section of said interface module means is locked.

12. The interconnection cable of claim 5, wherein the interface module means is comprised of two form-locking enclosure sections that can be assembled together, enveloped in a sleeve, at least in a region of separation, and in that each enclosure section has at least one locking dog and the contact plate has at least two locking openings which each receives one locking dog.

13. The interconnection cable of claim 5, characterized in that the interface module means is comprised of at least two enclosure sections that can be assembled together, and that a first enclosure section is equipped with a contact plate which is firmly connected to one of said wire leads, and is designed together with the contact plate as a receptacle, whilst a second enclosure section, that can be mounted on the first enclosure section, is equipped with a coupler connector connected to another one of said wire leads.

14. The interconnection cable of claim 13, characterized in that the second enclosure section is equipped with two coupler connectors and can be joined on either side with said enclosure sections incorporating contact plates.

15. The interconnection cable of claim 5, characterized in that said enclosure section of said interface module means is made of transparent plastic.

16. The interconnection cable of claim 5, characterized in that said enclosure section of said interface module means is provided with electrical shielding.

17. The interconnection cable of claim 16, characterized in that the enclosure section is wrapped in metal foil.

18. The interconnection cable of claim 5, characterized in that said enclosure section is provided with electrical shielding to which a contact plate is electrically connected via a locking dog on the enclosure section.

19. The interconnection cable of claim 5, characterized in that said enclosure section has plug-in sleeves projecting over a receptacle for at least one coupler connector.

20. The interconnection cable of claim 5, characterized in that said enclosure section is equipped with, extending in a plug-in direction of the connector, guide grooves, coding slots, guide fins, or coding fins which correspond to guide elements or with individual compatible coding elements on the coupler connectors.

21. The interconnection cable of claim 5, characterized in that a coupler connector has a coupler enclosure with a plug-in through slot at a front portion and incorporated at least one contact terminal forked to bear on opposite sides of the slot and which each have a contact point for securing contact with the printed circuit means.

22. The interconnection cable of claim 21, characterized in that the end of the coupler enclosure opposite the slot is inveloped in an insulation cover.

23. The interconnection cable of claim 5, characterized in that at least one of the two coupler connectors is differently colored.

24. The interconnection cable of claim 5, characterized in that said contact plate means carries an electrical circuit suitable for establishing correct electrical connection between electrical devices with a two pole connector and electrical devices with a three pole connector.

25. The interconnection cable of claim 5, characterized in that said interface module means is constructed in two adjacent sections and that the two adjacent sections are arranged separately from each other, each having its own receptacle, and each containing a contact plate, wherein the coupler connectors are connectable with the edge of each contact plate.

26. The interconnection cable of claim 25, characterized in that at least said two adjacent sections are arranged such that they share a single wall of the circuit enclosure.

27. The interconnection cable of claim 25, characterized in that with the horizontal stacking of a number of circuit enclosures having an opening through a shared wall, two contact plates can be electrically connected to one another via additional contact plates penetrating through the stacked enclosure openings.

28. The interconnection cable of claim 25, characterized in that for selectable external coding, external plug-in modules with at least one coupler connector are provided, which contain transfer circuit means and electrical components capable of altering the function of the circuitry on the contact plate in the circuit enclosure.

29. The interconnection cable of claim 25, characterized in that the interface module means is provided with electrical shielding.

30. The interconnection cable of claim 25, characterized in that the interface module means is provided with a number of contact plates arranged at one or more levels.

31. The interconnection cable of claim 5, characterized in that at least one of the coupler connectors has at least one inscribed identification panel.

32. The interconnection cable of claim 31, characterized in that the identification panel is visible in a plugged-in disposition in the interface module means.

33. The interconnection cable of claim 31, characterized in that the panel is visible where a number of coupler connectors are arranges side by side.

34. The interconnection cable of claim 31, characterized in that the panel bears an inscription which is at least partly positively or negatively sprayed on.

35. The interconnection cable of claim 5, characterized in that a coupler connector has a pull-relief for a cable.

36. The interconnection cable of claim 35, characterized in that the pull-relief is sprayed on.

37. The interconnection cable of claim 5, characterized in that said interface module means and said coupler connectors are given different colors corresponding to a mechanical coding system using coding fins and coding slots.

38. An in-line connector system for coupling at least a first cable to a second cable, each of said first and second cables having at least a first and second conductor extending substantially therethrough, said connector system comprising:

first and second coupler connectors, each affixed to a first end of each of said cables, respectively, and having at least a first and second connection terminal connected to said first and second conductors, respectively, and wherein each of said coupler connectors is adapted to mate with the outer edge of a printed circuit board;

an interconnect housing including a plurality of receptacles matingly compatible with said first and second coupler connectors along a single axis of mating, said housing receptacles and said coupler connectors having keying means for restricting the manner in which they mate, said interconnect housing being solely supportable by said first and second cables when mated with said coupler connectors; and

a plurality of interchangeable printed circuit board means, each having different electrical circuit configurations, at least one being removably and entirely disposed within said interconnect housing and directly connected along opposing outer edges of said printed circuit board to said first and second connection terminals of both said first and second coupler connectors, for providing on-line interconnection between said terminals of said first and second coupler connectors when mated with said interconnect housing, and for defining a plurality of different electrical circuit configurations of said terminals of said first and second coupler connectors based upon the particular electrical circuit configurations of said plurality of printed circuit boards.

39. The connector system of claim 38, characterized in that there is at least one printed circuit board means carrying electronic components.

40. The connector system of claim 38, characterized in that the printed circuit board means carries inscriptions.

41. The connector system of claim 38, characterized in that the interconnect housing is made of electrically conductive plastic covered with an insulating layer.

42. The connector system of claim 38, characterized in that at least one coupler connector is inscribed with lettering.

43. The connector system of claim 38, characterized in that said interconnect housing is separable into two sections, each section having its own receptacle defining a circuit enclosure section for said printed circuit board means, wherein the coupler connectors are connectable with opposite edges of said printed circuit board means.

44. The connector system of claim 38, characterized in that for selectable external coding, external plug-in modules with at least one coupler connector are provided which contain transfer circuits and electronic components capable of altering the function of the circuit configuration of the printed circuit board means.

45. The connector system of claim 38, wherein the interconnect housing includes a tongue-like lug extending obliquely from the rear and includes a dog at an end which extends into a locking opening in the printed circuit board means, wherein the tongue-like lug has a supporting piece for supporting the printed circuit board means.

46. The connector system of claim 38, wherein the printed circuit board means includes a stop log protruding outwardly and the interconnect housing includes a stop in a path of the stop lug.

47. The connector system of claim 38, wherein the printed circuit board means has at least one shoulder protruding from a side and wherein said interconnect housing has a locking cam protruding from a side wall, wherein insertion of the shoulder into the interconnect housing beyond the locking cam snaps the shoulder of the support into a secure position.