Method and apparatus for calibration of electronic delay detonation circuits

• US 4,986,183 A
• Filed: 10/24/1989
• Issued: 01/22/1991
• Est. Priority Date: 10/24/1989
• Status: Expired due to Term

• Current Assignee: Orica Explosives Technology Pty Limited (Orica Limited)
• Original Assignee: Atlas Powder Co. (Astrazeneca PLC)
• Inventors: Oswald, Gerald L., Goffin, Glen P. II, Jacob, Merritt
• Primary Examiner(s): Jordan, Charles T.
• Assistant Examiner(s): Lieberman, Rochelle
• Application Number:
  US07/426,081
• Time in Patent Office: 455 Days
• Field of Search: 102/200, 102/301, 102/311, 102/215, 102/217
• US Class Current: 102/200
• CPC Class Codes: F42D 1/055 specially adapted for firing multiple charges with a time delay
• CPC Class Codes: G04F 1/005 using electronic timing, e.g. counting means pulse time delay arrangements H03K5/13; modifications of electronic switches for introducing a time delay before switching H03K17/28
• CPC Class Codes: G05B 19/0421 Multiprocessor system
• CPC Class Codes: G05B 2219/25407 Delay between operations
• CPC Class Codes: G05B 2219/25482 Synchronize several sequential processes, adjust
• CPC Class Codes: G05B 2219/2631 Blasting, explosion
• CPC Class Codes: H03K 5/131 Digitally controlled

Abstract

In the field of blasting, it is often desirable to ignite explosives at various relative times. Such delayed ignition can have advantages in better break up of rock and reduced ground vibration. A principle problem in using the time delay technique is the accuracy rate of a local oscillator which measures the delay time for each of the delay circuits. In the described system, a calibration interval, independent of any delay time, is transmitted from a control unit concurrently to each of the delay circuits wherein each delay circuit counts the output of its local oscillator during the calibration interval. This local oscillator output is then compared to a predetermined reference count, either at the delay circuit or at the control unit, and a correction factor is established. This correction factor is then applied to a delay count for the individual delay circuit. The delay count is modified to produce a corrected delay count that is utilized individually within the delay circuits to count the output of the corresponding local oscillator for determining the delay time until ignition. This technique utilizes the precise oscillator at the control unit to substantially eliminate the delay errors due to the less precise oscillators within the delay circuits.

Claims

1. A method for calibrating an electronic delay for a delay detonation system having a control unit and a plurality of delay ignition circuits, each having a local oscillator, comprising the steps of:

transmitting a calibration interval from said control unit concurrently to each of said delay ignition circuits,

counting an output of a local oscillator at each of said delay ignition circuits during said calibration interval to produce a local oscillator count for each said delay ignition circuit,

transmitting said local oscillator counts from each of said delay ignition circuits to said control unit,

computing a corrected delay count at said control unit for each of said delay ignition circuits, said corrected delay count being a function of selected delay for the corresponding delay ignition circuit, the local oscillator count received from the corresponding delay circuit and a predetermined reference count, and

transmitting said corrected delay counts from said control unit respectively to each of said delay ignition circuits, wherein said corrected delay count for each delay ignition circuit represents a delay time for that delay ignition circuit.

2. A method for calibrating an electronic delay for a delay detonation system as recited in claim 1 wherein said step of transmitting a calibration interval comprises transmitting a calibration pulse having a leading edge which initiates counting the output of the local oscillator and having a trailing edge which terminates counting the output of the local oscillator.

3. A method for calibrating an electronic delay for a delay detonation system as recited in claim 1 wherein said step of transmitting said local oscillator counts comprises transmitting each said local oscillator count as a digital word which is the output count from the corresponding local oscillator.

4. A method for calibrating an electronic delay for a delay detonation system having a control unit and a delay ignition circuit, comprising the steps of:

transmitting a calibration interval from said control unit to said delay ignition circuit,

counting an output of a local oscillator at said delay ignition circuit during said calibration interval to produce a local oscillator count,

transmitting said local oscillator count from said delay ignition circuit to said control unit,

computing a corrected delay count at said control unit for said delay ignition circuit, said corrected delay count being a function of a selected delay for the delay ignition circuit, the local oscillator count received from the delay ignition circuit and a predetermined reference count, and

transmitting said corrected delay count from said control unit to said delay ignition circuit, wherein said corrected delay count for said delay circuit represents a delay time for the delay ignition circuit.

5. A method for calibrating an electronic delay for a delay detonation system as recited in claim 4 wherein said step of transmitting a calibration interval comprises transmitting a calibration pulse having a leading edge which initiates counting the output of the local oscillator and having a trailing edge which terminates counting the output of the local oscillator.

6. A method for calibrating an electronic delay for a delay detonation system as recited in claim 4 wherein said step of transmitting said local oscillator count comprises transmitting said local oscillator count as a digital word which is the output count from the local oscillator.

7. A method of operation for a blasting system having a control unit connected to a plurality of spaced apart delay ignition circuits, each having a unique address and a fuse for igniting an adjacent explosive, the method comprising the steps of:

storing in said control unit a table of addresses for said delay ignition circuits and a delay time for each delay ignition circuit,

transmitting a broadcast address and a negative verify command from said control unit concurrently to all of said delay ignition circuits,

monitoring by said control unit to detect a response from any one of said delay ignition circuits, and proceeding with the following steps if no response is received for said transmitted negative verify command within a preset time,

transmitting a calibration interval concurrently to all of said ignition delay circuits,

counting the output of a local oscillator in each of said delay ignition circuits to produce a calibration count in each said delay ignition circuit,

producing a corrected delay count for each of said delay ignition circuits as a function of said local oscillator count, a pre-determined delay time for each delay ignition circuit and a reference count,

transmitting a broadcast detonate command concurrently to each of said delay ignition circuits, and

upon receipt of said detonate command, each of said delay ignition circuits firing its fuse after a time delay corresponding to the corrected delay count for that delay ignition circuit.

8. A method for calibrating an electronic delay for a delay detonation system as recited in claim 7 wherein said step of transmitting a calibration interval comprises transmitting a calibration pulse having a leading edge which initiates counting the output of the local oscillator and having a trailing edge which terminates counting the output of the local oscillator.

9. A method for calibrating an electronic delay for a delay detonation system as recited in claim 7 wherein said step of producing a corrected delay count for each of said delay ignition circuits is carried out at said control unit and the corrected delay count is transmitted from the control unit to each of the delay ignition circuits.

10. A method for calibrating an electronic delay for a delay detonation system as recited in claim 7 wherein said step of producing a corrected delay count for each of said delay ignition circuits is carried out at the corresponding one of said delay ignition circuits.

11. A method of operation for a blasting system having a control unit connected to a plurality of spaced apart delay ignition circuits, each having a unique address and a fuse for igniting an adjacent explosive, the method comprising the steps of:

storing in said control unit a table of addresses for said delay ignition circuits and a delay time for each delay ignition circuit,

transmitting sequentially from said control unit to each of said delay ignition circuits the unique address for each of said delay ignition circuits together with a positive verify command,

monitoring by said control unit to detect a response from each of said delay ignition circuits, and proceeding with the following steps if a verify response is received within a preset time from each of said delay ignition circuits,

transmitting a calibration interval concurrently to all of said ignition delay circuits,

counting the output of a local oscillator in each of said delay ignition circuits to produce a calibration count in each said delay ignition circuit,

producing a corrected delay count for each of said delay ignition circuits as a function of said local oscillator count, a preset delay time for each delay ignition circuit and a reference count,

transmitting a broadcast detonate command concurrently to each of said delay ignition circuits, and

upon receipt of said detonate command, each of said delay ignition circuits firing its fuse after a time delay corresponding to the corrected delay count for that delay ignition circuit.

12. A method for calibrating an electronic delay for a delay detonation system as recited in claim 11 wherein said step of transmitting a calibration interval comprises transmitting a calibration pulse having a leading edge which initiates counting the output of the local oscillator and having a trailing edge which terminates counting the output of the local oscillator.

13. A method for calibrating an electronic delay for a delay detonation system as recited in claim 11 wherein said step of producing a corrected delay count for each of said delay ignition circuits is carried out at said control unit and the corrected delay count is transmitted from the control unit to each of the delay ignition circuits.

14. A method for calibrating an electronic delay for a delay detonation system as recited in claim 11 wherein said step of producing a corrected delay count for each of said delay ignition circuits is carred out at the corresponding one of said delay ignition circuits.

15. A method for calibrating an electronic delay for a delay detonation system as recited in claim 11 wherein said verify response is a pulse transmitted from said delay ignition circuits to said control unit.